Die Cutting Machines, Single and Dual Pass Inspection Systems and Precision Tooling
Inspection Machines
Rotoflex International is the leader in design of high performance labeling equipment including inspection machines, slitting and rewinding machines, die cutting machines, and security sensitive solutions, such as security label inspection for pharmaceutical quality control. Rotoflex converting and finishing equipment meets all the web processing needs of the labeling, packaging, security sensitive, and rotary tool industries. Rotoflex also partners with industry leaders in converting, digital print, and servo technology to provide off line solutions for digital printing. INSPECTION MACHINES VSI Series of Inspection Machines Standard Features: 3"(76mm) pneumatic core type unwind shaft c/w auto stop on roll end Controlled acceleration/deceleration Hardened web separating idler Electronic single edge web guiding system (+/- .5" [12.5mm] correction) Pre-select slowdown Run hour meter Basic spare parts package Manual inside/outside rewind 3"(76mm) pneumatic core type rewind shaft (various sizes available) Manual tension control on unwind & rewind (optional automatic) Front inspection position Pre-determining electronic counting Totalizer Conventional style cabinet HSI Series of Inspection Machines Standard features: 3"(76mm) pneumatic core type unwind shaft c/w auto stop on roll end Controlled acceleration/deceleration Hardened web separating idler Electronic single edge web guiding system (+/- 1" [25.4mm] correction) Pre-select slowdown Run hour meter Basic spare parts package Manual inside/outside rewind 3"(76mm) pneumatic core type rewind shaft (various sizes available) Manual tension control on unwind & rewind (optional automatic) Pre-determining electronic counting Totalizer HLI Series of Inspection Machines Standard features: 3" (76 mm) pneumatic core type unwind shaft comes with auto stop on roll end Controlled acceleration and deceleration Pre-select slowdown Run hour meter Basic spare parts package. Manual inside./outside rewind 3" (76 mm) inter-changeable pneumatic core type rewind shaft (various sizes available) Manual tension control on unwind & rewind (optional automatic) Horizontal inspection area Hardened web separating idler Adjustable hardened splicing table Adjustable web guide splicing table Electronic single edge web guiding system Details: pre-determining electronic counter, totalizer, conventional style cabinet. VLI Series of Inspection Machines Standard features: 3"(76mm)pneumatic core type unwind shaft c/w auto stop on roll end 3"(76mm) pneumatic core type rewind shaft (various sizes available) Controlled acceleration/deceleration Manual tension control on unwind & rewind (optional automatic) Adjustable hardened splicing table on unwind Magnetic particle clutch on rewindPneumatic brake on unwind (optional magnetic particle) Two speed encased gearbox with automatic inside/outside wrap Hardened web separating idler Front inspection position Electronic single edge web guiding system (+/- .5" [12.5mm] correction) Pre-determining electronic counting Details: The ROTOFLEX Model VLI of Inspection, Slitting and Rewinding machines are designed to handle the more sophisticated converting and finishing applications. With a larger frame and enhanced transmission, the Model VLI machines offer an even greater number of features and performance benefits. Available options: Shear knife slitting Crush knife slitting Razor knife slitting Semi-automatic 2 spindle turret Waste wind up Ironing rollers Separate unwind stand Roll lift Modular surface winder Semi-auto indexing Model 2 cabinet Unwind splice table Printed line web guiding Ultrasonic web guide sensor Individual label & butt cut count Clear on clear count sensor Flag/millsplice detector Missing label/matrix detection Static eliminator Strobe light Auto tension control Label remover Slip differential shafts Die cutting station Web gripper/feeder Dual rewind VLI eDRIVE Series of Inspection Machines Rotoflex introduces its newest generation of operator friendly inspection machines: The VLI eDRIVE Series. Among other benefits, VLI eDRIVE machines offer: consistent performance, low maintenance, lower tension/higher speeds, easy job set up and operation, and an electronically synchronized motor driven system. Standard features: AC Vector Motor Drive System to control unwind and rewind Touch Screen Operating Interface Air supply: 60 - 100 psi (less than1cfm) Controlled acceleration/deceleration Adjustable hardened splicing table on unwind Qty 1-3"/76 mm pneumatic core type unwind shaft Qty 1-3"/76 mm pneumatic core type rewind shaft Current Feedback-Auto Tension Control on Unwind and Rewind Hardened web separating idler Max. machine speed-850 feet/259 metre per minute Rewind capacity on single rewind-24"/610 mm(on dual rewind-20"/508mm) Unwind capacity-30"/762 mm (optional 40"/1016 mm capacity separate unwind stand available) Side mount jog pedal Automatic inside/outside wrap Front inspection Electronic single edge web guiding Automatic stop on roll end Pre-determining electronic counter: Imperial:1count=10" Metric:1count=1dm Pre-select slowdown Totalizer Run hour meter Conventional style cabinet Basic spare parts package
Rotoflex International is the leader in design of high performance labeling equipment including inspection machines, slitting and rewinding machines, die cutting machines, and security sensitive solutions, such as security label inspection for pharmaceutical quality control.
Rotoflex converting and finishing equipment meets all the web processing needs of the labeling, packaging, security sensitive, and rotary tool industries. Rotoflex also partners with industry leaders in converting, digital print, and servo technology to provide off line solutions for digital printing.
Standard Features:
Standard features:
Available options:
Rotoflex introduces its newest generation of operator friendly inspection machines: The VLI eDRIVE Series. Among other benefits, VLI eDRIVE machines offer: consistent performance, low maintenance, lower tension/higher speeds, easy job set up and operation, and an electronically synchronized motor driven system.
Die Cutting Machines
As the world's leading converting equipment manufacturer, Rotoflex has combined its experience in web handling and finishing with its knowledge of rotary die cutting tools, to create the finest high performance single and multi-station die cutting solutions. VERICUT 2 Die Cutting Machines (Next Generation Digital Web Finishing) When it comes to die cutting film, die cutting labels, die cutting foam, or die cutting today's myriad of materials, Rotoflex provides custom die cutting solutions that are the first choice of the world's leading converting, labeling, and packaging companies. Standard features: 3"(76mm) pneumatic core type unwind shaft with auto stop on roll end 3"(76mm) pneumatic core type rewind shaft (various sizes available) Auto tension control on unwind and rewind shafts Advanced eDrive web transport (Servo/Flux Vector motor - drives control) Maximum machine speed in partial repeat mode 165 ft/min (50 m/min) (speed may vary with material and quality of print) Maximum machine speed in full repeat mode 300 ft/min (91 m/min) Controlled acceleration/deceleration User friendly operator interface touch panel (includes web-paths for various operating modes, parameter set up, alarms, web speed display, and tension) Automatic registration control completed with: Details - Automatic positioning on first registration mark (reduces waste during set up) - Auto-learn feature that dynamically compensates for web print variables Adjustable hardened unwind splicing table complete with web clamps Electronic servo single edge web guiding system (+/- .5" (12.5mm) correction) Hardened web separating idler Machine runs right to left Modular design (easier field upgrades) VERICUT Die Cutting Machines (Off Line Finishing for Digital Print) Standard features: 3"(76mm) pneumatic core type label unwind shaft c/w auto stop on roll end 3"(76mm) pneumatic core type label rewind shaft (various sizes available) User friendly operator interface touch screen panel (includes parameter set up, alarms, web speed display and tension) Automatic registration c/w continuous correction Auto positioning (reduces label waste during set up) Auto learn feature dynamically compensates for web print variables Servo driven draw stations (pneumatically controlled nip roller) Maximum machine speed in variable repeat mode 165 ft/min (50 m/min) (speed may vary with material) Maximum machine speed in constant repeat mode 300 ft/min (91 m/min) Details: -Auto tension control on label unwind and rewind -Controlled acceleration/deceleration -Adjustable hardened unwind splicing table complete with web clamps -Servo driven rewind complete with automatic inside/outside wrap -Servo driven label unwind -Hardened web separating idler -Electronic servo single edge web guiding system (+/- .5" [12.5mm] correction) -Machine run right to left -Modular design VERICUT DSI Series Die Cutting Machines (Die Cutting, Slitting and Rewinding) Standard features: 3"(76mm) pneumatic core type unwind shaft c/w auto stop on roll end 3"(76mm) pneumatic core type rewind shaft (various sizes available) Controlled acceleration/deceleration Manual tension control on label unwind & rewind (optional automatic) Adjustable hardened splicing table on label unwind Pneumatic brake on unwind (optional magnetic particle) Two speed encased gearbox with automatic inside/outside wrap Hardened web separating idler Front inspection position Electronic single edge web guiding system (+/- .5"/12.5mm correction) Pre-determining electronic label counting Pre-select slowdown Details Side mount jog pedal Totalizer Run hour meter Model 2 style cabinet bbOne die cutting station on label unit VERICUT DLI Series Die Cutting Machines (Die Cutting, Slitting and Rewinding) Standard features: 3"/76 mm pneumatic core type rewind shaft (various sizes available) Controlled acceleration/deceleration Manual tension control on label rewind (optional automatic) Magnetic particle clutch on label rewind Two speed encased gearbox with automatic inside/outside wrap Hardened web separating idler Electronic single edge web guiding system with return to center, adj. sensor, remote null adjust Pre-determining electronic counting 1 count = 10" or 1dm Pre-select slowdown Side mount jog pedal Totalizer Run hour meter Conventional style cabinet Details Basic spare parts package Auto stop on roll end Separate label unwind stand (max. 40" /1000mm roll) lifts roll to loading position Ultra sonic sensor with automatic tension controller, unwind splice table One die cutting station on label unit
As the world's leading converting equipment manufacturer, Rotoflex has combined its experience in web handling and finishing with its knowledge of rotary die cutting tools, to create the finest high performance single and multi-station die cutting solutions.
When it comes to die cutting film, die cutting labels, die cutting foam, or die cutting today's myriad of materials, Rotoflex provides custom die cutting solutions that are the first choice of the world's leading converting, labeling, and packaging companies.
Security Machines & Tooling
Innovative solutions for security sensitive industries meet or exceed a wide range of stringent industrial requirements, including pharmaceutical compliance demands. This highly productive series contains two machine systems: Single Pass Inspection (SPI) & Dual Pass Inspection (DPI). SECURITY MACHINES Single Pass Inspection (SPI) Machines (Security, Slitting and Rewinding) SPI is a single pass inspection system for the automated high-speed verification and certification of labels for security sensitive industries, including pharmaceuticals. SPI inspects, repairs, re-inspects, slits and rewinds all in one pass. SPI is equipped with an active web storage accumulator located on the exit side of the vision system. When a fault is detected a signal is generated for the machine to stop with a controlled deceleration. The machine then reverses and the fault is placed on the editing table located before the vision system. During this process the slitting and rewinding sections of the machine remains frozen. There is no reversing of the web in this zone. The material needed to reverse and place the fault is taken from the active web accumulator. This feature ensures the integrity and quality of slitting and the finished roll is uncompromised. Once the fault is edited by the operator, the machine start mode is activated and processing resumes. The fault is re-inspected by the vision system. The forward motion of the unwind, inspection and accumulator sections start and when the accumulator reaches a predetermined position, the slitting and rewind sections start and the machine resumes full production speed. Dual Pass Inspection (DPI) Machines (Security, Slitting and Rewinding) In the dual pass mode, the bi-directional inspection machine reverses the web to the operator correction position when faults are detected. The web is then re-inspected to ensure that the necessary corrections have been performed. When the entire web has been verified to be 100% correct, the machine enters a uni-directional mode to perform the finishing functions of slitting and rewinding. This non-stop second pass improves slitting accuracy and ensures rewind roll tension consistency. SPI and DPI accommodate multiple inspection functions such as bar code verification, matrix/missing label detection, flag and mill-splice detection, as well as print quality and count verification. Both systems can be equipped with multiple slitting methods, a leader and trailer creation system as well as multiple row back numbering. Log reports for audit tracking and core-label printing systems are also available. SPI and DPI Series of Security Machines Capabilities: eDrive web transport system on all active shafts including unwind, draw station and rewind Auto Tension Control (hard to very soft rolls) Operator friendly touch screen Seven digit ‘main’ and ‘redundant’ counters with auto reset Final count ‘stop’ with calculated automatic slow down High security gated count Four digit totalizer with final run preset Pattern recognition for clear labels with visible printed characters Electronic single edge web guiding Operator definable acceleration, deceleration, jog speed, maximum running speed Adjustable hardened splicing table on unwind Fault placement for accurate verification and correction Hardened web separating idler Continuous estimation for remaining length and number of labels on unwind Redundant check of key parameters including web length, machine speed and interlocks Three level password protected operator interface Automatic inside/outside wrap Convenient side mount jog pedal Display power-on time and running time Save set-up parameters for repeat jobs Automatic rewind web clamp Automatic stop on roll end Ethernet capability allows easy access for trouble shooting Maintenance friendly diagnostics Robust construction minimizing vibration and maximizing sound attenuation Human Machine Interface (HMI) PRECISION TOOLS FOR THE LABELING AND CONVERTING INDUSTRY Rotoflex tooling has three decades of tradition in the manufacturing of precision tools for the Labeling and Converting industry. We produce rotary tools and accessories with an elevated profile, employing the most advanced manufacturing technologies. We are committed to: Produce tools that are not just tools but a valuable investment, due to their long life span Produce tools that are carefully manufactured and inspected in our factory by qualified craftsmen Provide strict quality controls to assure our customers are receiving world class product with value-added services and delivery Offer competitive pricing achieved by investing in New Technologies, with great effort of our engineering department focused on constant development of cost effective solutions in the manufacturing processes Guarantee the user maximum performance on the investment, by providing a full range of retooling services Provide solutions with specially designed tooling Offer proven , harmoniously coordinated communication and production system Rotoflex Tooling offers a great number of technically refined precision rotary tools and accessories for all printing presses (rotary or flat). We also provide solutions with specially designed tooling, as well as retooling services.
Innovative solutions for security sensitive industries meet or exceed a wide range of stringent industrial requirements, including pharmaceutical compliance demands. This highly productive series contains two machine systems: Single Pass Inspection (SPI) & Dual Pass Inspection (DPI).
SPI is a single pass inspection system for the automated high-speed verification and certification of labels for security sensitive industries, including pharmaceuticals.
SPI inspects, repairs, re-inspects, slits and rewinds all in one pass. SPI is equipped with an active web storage accumulator located on the exit side of the vision system. When a fault is detected a signal is generated for the machine to stop with a controlled deceleration. The machine then reverses and the fault is placed on the editing table located before the vision system. During this process the slitting and rewinding sections of the machine remains frozen. There is no reversing of the web in this zone. The material needed to reverse and place the fault is taken from the active web accumulator. This feature ensures the integrity and quality of slitting and the finished roll is uncompromised.
Once the fault is edited by the operator, the machine start mode is activated and processing resumes. The fault is re-inspected by the vision system. The forward motion of the unwind, inspection and accumulator sections start and when the accumulator reaches a predetermined position, the slitting and rewind sections start and the machine resumes full production speed.
In the dual pass mode, the bi-directional inspection machine reverses the web to the operator correction position when faults are detected. The web is then re-inspected to ensure that the necessary corrections have been performed.
When the entire web has been verified to be 100% correct, the machine enters a uni-directional mode to perform the finishing functions of slitting and rewinding. This non-stop second pass improves slitting accuracy and ensures rewind roll tension consistency.
SPI and DPI accommodate multiple inspection functions such as bar code verification, matrix/missing label detection, flag and mill-splice detection, as well as print quality and count verification. Both systems can be equipped with multiple slitting methods, a leader and trailer creation system as well as multiple row back numbering. Log reports for audit tracking and core-label printing systems are also available.
Capabilities:
Rotoflex tooling has three decades of tradition in the manufacturing of precision tools for the Labeling and Converting industry. We produce rotary tools and accessories with an elevated profile, employing the most advanced manufacturing technologies.
We are committed to:
Rotoflex Tooling offers a great number of technically refined precision rotary tools and accessories for all printing presses (rotary or flat). We also provide solutions with specially designed tooling, as well as retooling services.
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