High Level Automatic Bag Palletizers: AP-400 Series
The AP-400 Series High Level Automatic Bag Palletizers are designed and built to automatically stack bags and bales squarely and efficiently on a pallet. The modular concept allows them to be adapted to many layout configurations. Installation is quick and easy; operation and maintenance costs are low. Construction is rugged and intended for continuous operation. The unique design of the AP-400 Series employs 100 % electrical power, has harmonic motion, and a balanced speed profile using standard AC motors, throughout. The result is an unprecedented smoothness and quietness of operation.
The model AP-435 is designed for applications reaching up to thirty-five bags per minute on a regular 5-bag pattern. This high-speed operation can be reached by using our innovative turning system called the “TWIN BELT”. This system uses two belts to turn the bags, one going faster than the other which will make the bags rotate 90 or 180 degrees without completely stopping them. This model includes two row pushers and a high-speed elevator to attain such production capacity.
Features & Benefits
- All electric design for a better control of movements and for a smooth and quiet operation
- System requiring no manual adjustments. Multiple bag sizes/patterns can be PLC pre-programmed and used as needed
- No compressed air needed on the standard version
- Versions for bags and bales
- “Total Control” harmonic motion
- Designed for harsh environments
- Multiple layout configurations
Certain options may require the use of compressed air
Options available
- Bag preparation systems (bag flatteners, vibration tables, etc.)
- Bag quality control systems (checkweighers, metal detection systems, product leak detection systems, etc.)
- Bag accumulation and rejection systems
- Sheet dispensers, etc.
Robotic Palletizing Cell: AR-200 Series
The AR-200 Series Robotic Palletizing Cell is a flexible palletizing system that is a perfect complement to our family of conventional palletizers. As a single source for these two approaches, we offer the best solution for any palletizing application. Our robotic cell can simultaneously gather from up to four different incoming product lines. It can just as easily be configured to fit in tighter layouts to palletize one incoming product. Empty pallet and slip sheet handling by the robot itself is also available to provide the most cost effective solution in lower speed applications.
Features & Benefits
- Simultaneous palletizing of multiple bag sizes thanks to automatic bag width adjustment system available on finger gripper
- Automatic changeover (no mechanical adjustments) when combining the optional bag width adjustment system on finger gripper and motorized guides on alignment conveyor
- Custom grippers for bags, bundles, bales, boxes and cases
- Quick changeover of palletizing patterns through stored recipes
- Collision guard software to prevent accidental damage to robot gripper or other equipment
- Programmable logic controller (PLC) for the complete cell integrated to robot controller (on standard cell) or with remote I/O at the robot
- User-friendly operator interface (color teach pendant) on robot controller with equipment and layout drawings for easy operation in manual mode (external panel view also available)
- Unlimited layout configurations
High-Speed Dual Robot Palletizer: AR-240
With the speed of bagging operation increasing every year, palletizing companies have to create new solutions to keep up with the production rate. To support our customers accordingly, we came up with a ground-breaking solution: the AR-240, a palletizer that uses two FANUC robots in the same space area, thus enhancing the production speed while keeping a minimum footprint. This innovative robot cell yields superior-quality pallets at a possible rate of up to 40 BPM (including pallet changeover). This very compact system comes with a low- or high-level entry for the bag conveyor and offers the possibility to include slip sheet and tie sheet dispensers.
- Up to 40 BPM (including pallet changeover)
- Two robots
- High-speed slip sheet and tie sheet dispensing available
- Highest capacity/footprint ratio available
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