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PACKAGING TECHNOLOGIES

KP Aerofill
Holmatic
Kartridgpak



Packaging, Processing and Filling Machineries for Consumer and Commercial Industries Such as Processed Foods, Pharmaceuticals, Explosives, Cosmetics and Aerosols


More than 60 Years of Innovation - from KartridgPak to IWKA - PT we remain a step ahead.  Conceived by engineers in 1944 and given independent life as a subsidiary of Oscar Mayer & Company in 1946.

Exceptional design and solid construction are shared attributes of every machine that carries one of our four brand labels - KartridgPak, Aerofill, Autoprod and Holmatic. Also consistent is our dedication to internally manufacturing nearly every critical part of each machine, thereby maintaining quality control at every important step of the manufacturing process.

For more than 50 years, the Aerofill brand name has stood for innovation and market leadership in the production of precisely engineered and durably constructed aerosol and rotary liquid fill systems, rotary base aerosol crimpers, gasser, shakers, propellant and liquid fillers.

ROTARY LIQUID FILLING MACHINES

For precise fills with consistent repeatability over a wide variety of liquid products, industry leaders on six continents routinely rely on Rotary Liquid Filling Systems that carry the Aerofill brand name.

Rotary Electromatic

Applications
- Air Fresheners
- Charcoal Starter
- Flavored Syrups and Toppings
- Hair Dyes

Features
- All product flow paths are free of dead pockets, thus enabling rapid and thorough clean out by water or solvent flushing.
- Automatic flushing cycle with drain collection pan
- Digital controller with a multi-functional Piezo-electric stainless steel touch panel and liquid crystal display, with the ability to store up to 200 individual recipes
- Digital timers in the control circuit are accurate to better than 1/1000 of 1 second enabling extremely accurate fill weights

Benefits
- Unique bowl & nozzle fill system permits the easiest clean out procedure for liquid product filler
- Fast clean up for product changeover
- Reduced product waste and faster clean up
- Rugged reliability and fast changeover

Large Base Rotary Piston Filler

Applications
- Facial and body lotions
- Flavored syrups and toppings
- Honey
- Liquid cleaners

Features
- Easily accessed and simplified timing belt to drive to the container handling components
- Convenient access to all grease fittings
- Fill size changes for the piston, undercap and pressure fillers accomplished with a motorized gang fill adjustment system
- Motorized, self-locking jackscrew gang head adjustment for container height changeover

Benefits
- Reduced maintenance in both parts and labor
- Extremely rapid changeovers provide more production
- Fast and easy changeovers
- Eliminates machine damage from jammed or tipped over cans

ROTARY VALVE CRIMPERS AND PLACERS

From a single application to a fully integrated system, Rotary Valve Crimpers and Valve Placing Systems bearing the KP Aerofill brand utilize innovative technology to sort, place, position, crimp and discharge the products of our customers quickly, easily, safely and profitably. Our cost-effective solutions are engineered to maximize flexibility and efficiency, making changeovers fast and easy

Rotary Vacuum Crimper

Applications

For all standard one inch (25.4 mm) aerosol valve caps. Machine can be equipped with clinching style heads for various diameter ferrules.

Features
- Easily accesses and simplified timing belt drive to the container handling components
- Convenient access to all grease fittings
- Fill size changes for the piston, under cap and pressure fillers accomplished with a motorized gang fill adjustment system
- Motorized, self-locking jackscrew gang head adjustment for container height changeover

Benefits
- Reduced maintenance in both parts and labor
- Extremely rapid changeovers provide more production time availability
- Fast changeovers
- Eliminates machine damage from jammed or tipped over cans

Valve Placing System

Applications

For all standard one inch (25.4 mm) cup aerosol valves with dip tubes. Equipment is available for non-dip tube placing.

Features
- Container changeover
- Control system automatically stops
- Automatically re-starts
- Simple, powered height adjustment and single container worm change

Benefits
- Is easy with a simple feedscrew change and powered height adjustment
- Eliminates the need for even a part-time attending operator and maintains production line efficiency
- Extremely rapid changeovers between can diameter and heights
- No need for additional pieces of equipment which translates to less initial capital investment

Diptubeless Valve Placing System

Applications
For placing all standard one inch (25.4 mm) valve caps without attached dip tubes.

Features
- Control system automatically stops machine when: a line back –up occurs, or no containers and/or valves enter the machine
- Simple, powered height adjustment and single container worm change
- System offers a choice of sorter for handling of aluminum or steel valve cups
- The system is electronically driven and controlled

Benefits
- Eliminates the need for even a part-time attending operator and maintains production line efficiency
- Extremely rapid changeovers between can diameter and heights
- No need for additional pieces of equipment which translates to less initial capital investment
- Precise speed adjustment provides line efficiency

TEST TANKS

Test Tanks that carry the KP Aerofill brand are reliably designed to identify weak or leaking pressurized containers. Our Test Tanks are available in either continuous or intermittent motion and can be utilized in either left to right, or right to left flow configurations.

Universal Rotary Drum Test Tank

Applications
A fully encompassing safety cable permits emergency shutdown from any side of the test tank.

Features
- Compact design
- Handles steel or aluminum cans
- Single panel viewing and inspection window under water surface
- Electronic speed adjustment

Benefits
- Requires much less floor space than magnetic rail or clip style test tanks
- No change parts, tooling, or pucks required for can size, height or material changeovers
- Provides a completely safe, close up inspection of leaking containers under the surface of the water

Magnetic Rail Test Tank

Applications
Performs required testing by the Code of Regulators

Features
- All stainless steel construction
- Drive system uses only chain
- Water depth can handle 12 ½`` tall cans standard
- Additional tank overflow to the downstream end of tank

Benefits
- No corrosion from constant water bath
- Handles a greater can range
- Faster removal of containments
- Reduce chain-slap for smooth



Holmatic brand is the recognized world leader in the design and production of linear and rotary filling, sealing and lidding systems, tamper-evident conduction sealing; lid applicators; piston product fillers; and patented vacuum less, fully integrated Modified Atmosphere Packaging (MAP) systems.

FILLING, LIDDING & OVERCAPPING SYSTEMS

Holmatic brand systems efficiently fill, lid, overcap and discharge a broad spectrum of containers at costs that give our customers an important competitive edge.

Opti - Fil Series

- Applications
- Air fresheners
- Baby wipes
- Candy; liquid and dry
- Cake batters
- Cereals
- Chicken salad

Features
- Adjustable fill volume trim from cylinder to cylinder
- Allen Bradley Control Logix system for simplicity and reliability
- All stainless steel, rugged unibody construction
- Complete control of container denests, fill, lid, overcap, and discharge

Benefits
- Accurate fill rates achieved over all lanes by using independent fine weight control by lane
- Industry standard for control and serviceability
- Aids in identification of maintenance requirements and periodic trends for minimal maintenance

TAMPER-EVIDENT CONDUCTION LIDDING SYSTEMS

Holmatic brand Tamper-Evident Conduction Lidding Systems provide cost-effective alternatives for the application of tamper-evident membranes in industries as diverse as processed foods, beverages, snacks, dairy, bakery, pharmaceuticals and cosmetics.

CBS Series

Applications
- Air fresheners
- Baby wipes
- Breadcrumbs
- Cake batters
- Hot and cold entrees
- Hot and cold fills Greases
- Ink cartridges
- Jams
- Jellies
- Juices
- Liquid supplement drinks
- Lotions
- Macaroni and cheese
- Mayonnaise

Features
- Automatic shut-down feature for temperature out-of-range
- Enhanced peeling capabilities due to superior control of seal parameters
- Holmatic specializes in non-round container sealing
- No burned smell in container headspace
- Seal independent of cap torque, missing liners, or cocked caps
- Optional film registration
- Conveyor heights adjusted to customer line requirements

Benefits
- Eliminates missed or inaccurate seals
- Consistency in day-to-day performance
- Can handle square, oval or rectangular shapes
- Reduction of material waste and associated costs
- Membrane is sealed and verified before overcap is placed on container
- Reduction of downtime; Reduces time to load film

HSC Series

Applications

- Air fresheners
- Baby wipes
- Breadcrumbs
- Cake batters

Features
- Automatic shut-down feature for temperature out-of-range
- Die cut technology provides maximum utilization of film web
- Long-term cost savings possible since sealing technology is not tied to foils
- No reduction in cap torque after seal

Benefits
- Eliminates missed or inaccurate seals
- Reduced scrap/waste, pull-tab configuration designed to specific marketing requirements
- Facilitates worker safety
- Ability to run barrier property films in container configuration

HAS Series

Applications
- Coffee
- Coleslaw
- Condiments
- Dried soups

Features
- Custom die cut
- Operator must press two safety start switches
- Full perimeter guarding with interlocks
- Design flexibility in container shapes

Benefits
- Pull tabs available at no additional cost from unused portion of reel
- Seals with thinner, less expensive films or foils
- Flexibility to handle unstable containers; precise seal placement
- Protection of operator during system activation

HS Series

The Packaging Technologies - Holmatic HSA Series Tamper-Evident Sealers are compact, freestanding semiautomatic conduction heat sealers that produce a clean, tamper-evident package. The HSA is designed for customers requiring new product development equipment, lab testing or low volume conditions requiring a single, relatively unskilled operator. The HSA Series can be used with paper, plastic, or aluminum containers or trays and can accommodate plain roll-stock film, foil or paper sealing material.

Applications
- Extruded snacks
- Fruit pie fillings
- Fruit toppings
- Greases
- Hair gels

PISTON PRODUCT FILLERS - DF SERIES

Applications
- Air fresheners
- Baby wipes
- Cake batters
- Chicken salad
- Coleslaw
- Condiments
- Fruit pie fillings
- Fruit toppings
- Greases
- Hair gels
- Hand cleaners
- Home meal replacements
- Hot and cold entrees
- Hot and cold fills
- Jams
- Jellies
- Juices

Features
- Air cylinder backstop
- Air operated
- Easy cleanup and assembly
- Easy strip down
- Free-standing frame with castors

Benefits
- Manual control
- No electrical supply necessary/safe in wet environments
- Reduced downtime/less skilled labor required/No tools necessary
- Flexibility to fill at various stations
- Easy clean/versatile

OVERCAP APPLICATORS & FEED MAGAZINES - PH SERIES

The Holmatic brand of Overcap Applicators and Supply Magazines deliver compact, cost-effective and reliable overcap placement at output speeds ranging up to 300 containers per minute.

Applications include straight-wall metal, plastic and fiber cans, as well as tapered and straight-wall containers in round, oval and rectangular configurations. Maximum flexibility allows changeovers to be accomplished in just minutes.

Holmatic brand Overcap Applicators and Supply Magazines are widely used for packaging industrial products and cosmetics, and by leaders in the food industry segments of dairy, processed foods, prepared salads and refrigerated products, bakery and snacks.

Applications
- Air fresheners
- Baby wipes
- Breadcrumbs
- Cake batters
- Chicken salad
- Coffee
- Coleslaw
- Condiments
- Dried soups
- Extruded snacks
- Fruit pie fillings
- Fruit toppings
- Greases
- Hair gels
- Hand cleaners
- Home meal replacements
- Hot and cold entrees
- Hot and cold fills
- Ink cartridges
- Jams
- Jellies
- Juices
- Liquid supplement drinks
- Lotions



Since 1944, the KartridgPak brand name has been synonymous with worldwide leadership in the design and manufacture of Chub Packaging Machines used to encase high viscosity foods, caulks, sealants, explosives and other industrial products.

Our Chub Maker 4100 is a complete stainless design and construction to help eliminate corrosion and bacterial growth. Servo driven to meet 150 clips per minute for packages up to 2.250``

Packaging Technologies (PT) offers a depth of end-to-end packaging experience unequalled by any other packaging company in the industry.  Whether you are in the aerosol, food, and dairy, pharmaceutical, cosmetic or explosives industries, PT delivers high quality engineered packaging designs that integrate complete lines for all of our customers globally.

CHUBMAKER TM SERIES

Applications
- Adhesives
- Butter
- Caulks
- Cookie Dough
- Cream Cheese
- Dressings
- Explosives
- Ground Meat
- Ice Cream
- Liverwurst
- Marmalade
- Marzipan
- Montebello
- Mashed and Au Gratin

Features
- Close-clip option
- Clutch brake option
- Graphic readout of operating conditions
- Multiple film sealing systems
- Simplified clipping head assembly
- Simultaneous adjustment of clipping, film, & pump

Benefits
- Reduced film costs/enhances package aesthetics
- Provides flexibility to fill long packages
- Ease of operator interface
- Heat seal, radio frequency seal and extrusion sealing systems
- Reduces parts & service costs and prevents parts damage

FAT ANALYSIS EQUIPMENT

Applications
- Ground beef
- Pork
- Mutton

Features
- Fast, accurate readings
- Multiple printer options
- Network printer options

Benefits
- Saves time and money
- Allows user to record data

SG-12 SMOKE GENERATOR

Applications
- Bacon
- Beef
- Cheese
- Cured Meats
- Fish
- Jerky
- Luncheon Meat
- Mutton
- Poultry
- Processed Meats
- Seafood
- Sausage

Features
- Electronic Heater Control
- Digital hour timer
- Heater element feedback
- Isolated heater terminal connections
- Programmable daily timer
- Unique Distillation Process
- Updated electrical cabinet

Benefits
- Provides greater accuracy, reliability, and safety
- Used for maintenance scheduling and warranty purpose
- Indicates heater malfunction ensuring consistent production performance
- Allows heater to automatically start-up and shut-down
- Allows heaters to come on 45 minutes ahead of smoke cycle



 

Foodservice & Packaging Institute, Inc The Adhesive and Sealant Council Women in Packaging
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