More than 60 Years of Innovation - from KartridgPak to IOYSTAR we remain a step ahead. Conceived by engineers in 1944 and given independent life as a subsidiary of Oscar Mayer & Company in 1946.
Exceptional design and solid construction are shared attributes of every machine that carries one of our four brand labels - KartridgPak, Aerofill, Autoprod and Holmatic. Also consistent is our dedication to internally manufacturing nearly every critical part of each machine, thereby maintaining quality control at every important step of the manufacturing process.
For more than 50 years, the Aerofill brand name has stood for innovation and market leadership in the production of precisely engineered and durably constructed aerosol and rotary liquid fill systems, rotary base aerosol crimpers, gasser, shakers, propellant and liquid fillers.
ROTARY LIQUID FILLING MACHINES
For precise fills with consistent repeatability over a wide variety of liquid products, industry leaders on six continents routinely rely on Rotary Liquid Filling Systems that carry the Aerofill brand name.
Rotary Electromatic
Applications
- Air Fresheners
- Charcoal Starter
- Flavored Syrups and Toppings
- Hair Dyes
Features
- All product flow paths are free of dead pockets, thus enabling rapid and thorough clean out by water or solvent flushing.
- Automatic flushing cycle with drain collection pan
- Digital controller with a multi-functional Piezo-electric stainless steel touch panel and liquid crystal display, with the ability to store up to 200 individual recipes
- Digital timers in the control circuit are accurate to better than 1/1000 of 1 second enabling extremely accurate fill weights
Benefits
- Unique bowl & nozzle fill system permits the easiest clean out procedure for liquid product filler
- Fast clean up for product changeover
- Reduced product waste and faster clean up
- Rugged reliability and fast changeover
Large Base Rotary Piston Filler
Applications
- Facial and body lotions
- Flavored syrups and toppings
- Honey
- Liquid cleaners
Features
- Easily accessed and simplified timing belt to drive to the container handling components
- Convenient access to all grease fittings
- Fill size changes for the piston, undercap and pressure fillers accomplished with a motorized gang fill adjustment system
- Motorized, self-locking jackscrew gang head adjustment for container height changeover
Benefits
- Reduced maintenance in both parts and labor
- Extremely rapid changeovers provide more production
- Fast and easy changeovers
- Eliminates machine damage from jammed or tipped over cans
ROTARY VALVE CRIMPERS AND PLACERS
From a single application to a fully integrated system, Rotary Valve Crimpers and Valve Placing Systems bearing the Aerofill brand utilize innovative technology to sort, place, position, crimp and discharge the products of our customers quickly, easily, safely and profitably. Our cost-effective solutions are engineered to maximize flexibility and efficiency, making changeovers fast and easy
Rotary Vacuum Crimper
Applications
For all standard one inch (25.4 mm) aerosol valve caps. Machine can be equipped with clinching style heads for various diameter ferrules.
Features
- Easily accesses and simplified timing belt drive to the container handling components
- Convenient access to all grease fittings
- Fill size changes for the piston, under cap and pressure fillers accomplished with a motorized gang fill adjustment system
- Motorized, self-locking jackscrew gang head adjustment for container height changeover
Benefits
- Reduced maintenance in both parts and labor
- Extremely rapid changeovers provide more production time availability
- Fast changeovers
- Eliminates machine damage from jammed or tipped over cans
Valve Placing System
Applications
For all standard one inch (25.4 mm) cup aerosol valves with dip tubes. Equipment is available for non-dip tube placing.
Features
- Container changeover
- Control system automatically stops
- Automatically re-starts
- Simple, powered height adjustment and single container worm change
Benefits
- Is easy with a simple feedscrew change and powered height adjustment
- Eliminates the need for even a part-time attending operator and maintains production line efficiency
- Extremely rapid changeovers between can diameter and heights
- No need for additional pieces of equipment which translates to less initial capital investment
Diptubeless Valve Placing System
Applications
For placing all standard one inch (25.4 mm) valve caps without attached dip tubes.
Features
- Control system automatically stops machine when: a line back –up occurs, or no containers and/or valves enter the machine
- Simple, powered height adjustment and single container worm change
- System offers a choice of sorter for handling of aluminum or steel valve cups
- The system is electronically driven and controlled
Benefits
- Eliminates the need for even a part-time attending operator and maintains production line efficiency
- Extremely rapid changeovers between can diameter and heights
- No need for additional pieces of equipment which translates to less initial capital investment
- Precise speed adjustment provides line efficiency
TEST TANKS
Test Tanks that carry the Aerofill brand are reliably designed to identify weak or leaking pressurized containers. Our Test Tanks are available in either continuous or intermittent motion and can be utilized in either left to right, or right to left flow configurations.
Universal Rotary Drum Test Tank
Applications
A fully encompassing safety cable permits emergency shutdown from any side of the test tank.
Features
- Compact design
- Handles steel or aluminum cans
- Single panel viewing and inspection window under water surface
- Electronic speed adjustment
Benefits
- Requires much less floor space than magnetic rail or clip style test tanks
- No change parts, tooling, or pucks required for can size, height or material changeovers
- Provides a completely safe, close up inspection of leaking containers under the surface of the water
Magnetic Rail Test Tank
Applications
Performs required testing by the Code of Regulators
Features
- All stainless steel construction
- Drive system uses only chain
- Water depth can handle 12 ½`` tall cans standard
- Additional tank overflow to the downstream end of tank
Benefits
- No corrosion from constant water bath
- Handles a greater can range
- Faster removal of containments
- Reduce chain-slap for smooth
