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TRIDYNE PROCESS SYSTEMS

Direct Fill Platform Scale Netweigher
Automatic Netweighers
Single Scale Automatic Netweighing System



A Complete Line of Automatic Weighing and Filling Machines


Tridyne Process Systems has been a leader in the net-weighing and weigh-counting industry since the early 1960`s. Quality, simplicity, and dependability have always been characteristic of Tridyne designs.  Over the last three decades, we have provided countless packaging solutions for Fortune 500, as well as in the smallest companies.

Tridyne, incorporated in South Burlington, Vermont, designs, manufactures, service and support in a complete line of automatic weighing and filling machines. Our product line consists of frictionless bearing scales and load cell base systems from smaller table top to multiple lane units.  In addition, Tridyne also works with many other packaging machinery manufacturers to provide a complete packaging solution for our customers.

We also customize our machines for the customers requirement and their satisfaction is our top priority.  We always listen to our customers and provide free product evaluation and quick response to their inquiries.  So let us provide a solution to your next packaging problems.

The list of products that the machines provided by Tridyne Process Systems can be utilized for is given below.

Netweighing

  • Shelled Nuts         
  • Nut Meats       
  • Wrapped Candies  
  • Hard Candies    
  • Chocolate     
  • Spices          
  • Taffy         
  • Potato Chips        
  • Pork Skins          
  • Frozen Mushrooms        
  • Frozen Cookie Dough          
  • Frozen String Beans           
  • Frozen Ravioli          
  • Marshmallows        
  • Copier Toner          
  • Coffee                     
  • Dried Shrimp 
  • Fertilizer 
  • Natural Food Snacks

Weighcounting

  • Screws
  • Nuts
  • Bolts
  • Nails
  • Brads
  • Rivets
  • O-Rings
  • Beads
  • Paper Clips
  • Camera Parts
  • Bingo Chips
  • Pegs
  • Fasteners
  • Electrical connectors
  • Plastic closures
  • Vitamins

Pressing/Molding

  • Auto and Truck Brake Pads and Linings Salt
  • Salt Blocks
  • Asbestos Fiber
  • Diemolding
  • Plastics
  • Granules

Inoculation

  • Salt
  • Vanillin
  • Aluminum Powders
  • Lubricants
  • Polyetheylenes
  • Oxides
  • Gum Base
  • Glass Beads

Direct Fill Platform Scale Netweigher

Netweighing or weighcounting is an excellent method of dispensing most dry flowable products, whether powder, pellets or small parts. Tridyne netweighers feature either single or dual vibratory feed systems and provide two-stage feeding. The initial stage feeds at high rate until a preset weight just below your weight has been reached. At this point, the bulk or fast feed ceases and the dribble or final topping off stage takes over. During the brief dribble stage, the feeder (s) slows, the bulk gate closes, and a fine stream completes the fill.

Operation:

The Tridyne Direct Fill Platform Scale comes with two different configurations on DF-98 and DF-108. DF-98 is controlled with the Model 200 controller and DF-108 can be set-up with either the Model 2000 controller or PLC control. Depending on the customer`s application, Tridyne will determine the appropriate system to fulfill the customer`s needs.

The Direct Fill Scale is a single or dual feed bulk filling system, which is controlled with the Model 200, 2000 or PLC controller. This model weighs the product in the container as it is filling. Containers may be placed on the scale platform either manually or with an automatic indexing system.

Feed begins at a high speed until setable bulk point is reached. Weighment is then ``topped off`` until exact target is reached and system is then latched.

All weights are easily microprocessor programmable - no counterweights are required. One person can index containers, seal and palletize while the scale is performing the automatic fill of the exact weighment. No checkweighing is necessary.

Design Features Include:

  • Single or dual vibratory feeders and stainless steel pans
  • 5-10-20-50-100-200 Kg capacity platform scale with load cell
  • 5 cu ft stainless steel supply hopper
  • Bulk gate to control the product flow from the feeder to container
  • Dribble insert to control the product to maximize accuracy
  • Foot switch for manual operation
  • Interface port for automatic operation
  • All necessary air & electrical fittings/wiring
  • White enamel painted HRS stand


Direct Fill Platform Scale Netweigher

Speed, accuracy, quality, simplicity and reliability. These are the features that have been built into Tridyne Netweighers for many years, and these same qualities are now available in the Heavy duty Machine. The rugged FLEXWEIGH scale, solid state electronic controls, and a system of vibratory feeders are combined into a compact, self contained unit. Bulk and dribble flow is closely controlled to assure fast flow of material with a precise cut-off. The system is capable of handling a wide variety of materials, change-over being accomplished in a matter of minutes.

MODEL 1600

The Tridyne Model 1600 Heavy Duty Automatic Netweigher is available in 3 basic models with capacities up to 50 pounds, all providing the high degree of performance that is expected of Tridyne Weighing Systems.

Operation

The model 1600 automatic netweigher is based on a balance mechanism using 10 frictionless bearings called flexures. The scale at rest is always in perfect balance. That balance is disturbed by putting a weight equal to the target weight in the counter weigh platform. The machine then feeds product into the weigh hopper until the scale is balanced again. At this point, the weight of the product equals the weight in the counter weigh platform (0.1% rated accuracy).

Accuracy

Easily adjusted setpoints allow accuracies of 0.1%, depending on material and delivered weight.

Flexweigh scale

Rugged flexure scale with electronic balance detection. High rate of response for fast balancing.

Control

Fully transistorized output controller using easily serviced, plug-in modules.

Setpoints

Three, fully adjustable setpoints --Bulk, Dribble, and Overfill Warning.

Indicators

Over/Under Scale Chart plus light bank indicating Under, Correct, Overfill.

Compact

Available for bench mounting or floor mounting.

Weigh-feeding applications

Suitable for free flowing, dry materials, granular material, bulky and long fiber plastic and friction materials.

Packaging applications

Available with stainless steel contact parts for dry foods, pet foods, nuts, candies, etc.

Design features include:

  • Tridyne model 4600 10 flexured scale head, 0.1% rated accuracy
  • Dual vibratory feeders and stainless steel pans
  • 8 cu ft stainless steel supply hopper (removable for cleaning)
  • 1/2 cu ft stainless steel weigh hopper (removable for cleaning)
  • Bulk gate to control the product`s flow from the feeder to weigh hopper
  • Dribble insert to control the product`s flow to maximize accuracy
  • Over/under analog meter - 5 indicator lights
  • Weigh pan or pin for counter weights
  • Adjustable set-points and feed speed
  • Discharge funnel from the weigh hopper
  • Filter / lubricator / regulator
  • Foot switch for manual operation
  • Interface port for automatic operation
  • Unlimited support
  • All necessary air & electrical fittings/wiring
  • Options include as follows:
  • Ring weights - to 8oz, for quicker set up
  • Discharge chute adapters (if required)
  • Extra dribble inserts
  • Reject chute (for overweights)
  • Dual range option

MODEL 1650

Operation

The model 1650 automatic netweigher is based on a balance mechanism using 10 frictionless bearings called flexures. The scale at rest is always a perfect balance. That balance is disturbed by putting a weight equal to the target weight in the weigh cup (or by using optional ring weights on a weigh pin). The machine then feeds product into the weigh hopper until the scale is balanced again. At this point, the weight of the product equals the weight in the weigh cup (or pin).

There is absolutely no programming for the user.

Superb Accuracy

The 1650 uses a unique over-under counter balance mechanism - NOT a load cell. The accuracy of a load cell is based on its entire range (i.e. 1 gram in 1000, 1 gram in 100, 1 gram in 10 and 1 ram in 1).

Tridyne`s frictionless bearing scale head concentrates only in the target area - usually a 20 gram range.

Dual Range Option

The model 1650 is available in three weight ranges: 0-4oz (0-100 grams), 0-2lbs (0-1kg), and 0-4lbs (0-2kg). A unique modification permits Tridyne to make the 1650 virtually into two scales. So a user doing 1oz. weighments sets a switch to the 0-4 oz range and for 1lb weighments turns the switch to 0-2lb range.

Easy Clean Up

All contact parts are stainless steel. Storage hopper, weigh hopper and discharge chute are removable for cleaning.

No Underweights - Less Give-Away

When properly set up the 1650 will never permit underweights. Overweights (give-away) are minimized because of this scale`s extreme accuracy - in many cases, 10 times less than with a typical load cell based system.

Weigh Count

500,000 pills, bolts, clips etc. could be weigh counted per hour! Simply put the desired count or equivalent weight in the counter weight pan. It works many times faster than piece counters.

Electronics for the Non-Engineer

The 1650 electronics are not only totally reliable but constantly monitor the entire system operation. 16 point diagnostics help to pin point operational errors and give an indication of its location. Because of the modular design, PC boards can be exchanged in minutes.

No field service needed: The 1650 is designed to be completely user serviceable. All components are swappable and 16 point diagnostics help pin-point operational errors.

Hydraulic Damping

A typical load cell is actually a spring manufactured usually from a precipitation stainless steel - typically 17-4-PH. Devices called strain gauges are epoxied to the metal. The stain gauges measure the flex of the spring. This movement is electronically amplified, processed and displayed in some meaningful terms to the user. When springs unload they tend to vibrate. In order to compensate for this vibration an electronic sampling or damping technique is used. This increases the time per weighment if it`s to be accurate. The 1650 uses a completely different damping method - hydraulic. Not only is this quicker, but it is also field adjustable by the user - electronic damping is not adjustable.

Features

  • Stainless steel contact parts
  • 175 cu. in. stainless weigh hopper
  • Plug in solid state components
  • 16 point diagnostics-service it yourself!
  • Dual feeders with bulk and dribble action
  • 3 fully adjustable set points with lights
  • Air filter /regulator /lubricator
  • Select foot switch or auto dump
  • Bulk gate, dribble insert and chute
  • Interface with all types of equipment
  • Hydraulic damping for faster operation
  • Bench or stand mounting-compact size


Model 1600 Heavy Duty Automatic Netweigher

MODEL F-98

The ideal single scale automatic netweighing system for either production runs or ``small`` projects - at the cost of little more than a counting scale.

Use for filling of your product into bags, containers or boxes, etc. Dump is either by foot switch or automatically. For Inventory Control, count incoming parts and then package them into smaller quantities for distribution to production.

Amazingly versatile - almost any dry product runs to 1% accuracy. Light weight but rugged and the finest stainless steel construction you have ever seen - easily cleanable. Hoppers and feeders pans may be removed for immersion cleaning. Various bulk gates and discharge chutes available.

Tridyne tests your products and sets up all initial parameters before shipping - you simply plug the system in and RUN. Complete, easy to understand manual and unlimited free telephone support!

Model 200 Controller

The Sophisticated Model 200 Microprocessor Controller allows you to enter over 30 different parameters for each of up to 10 jobs - and maintains them in memory until you wish to alter them. No disks or tapes to change. Arrow cues indexed LED illuminated cursor to each command - no code or programming to learn. Auto or manual dump plus ``Monitor`` and ``Hold`` status indicators.

The Controller contains a unique, built-in calibration function all done by software. There are no mechanical adjustments required.

Constructed of rugged stainless steel with industrial grade connector. All high grade solid state components are burned in for years of trouble free use. There are no moving parts. Overnight factory service - there is no need for you to keep spares.

Interfacing available for baggers, conveyors, etc.

F-108

Modular stainless steel construction is sanitary, easy to clean, attractive, maintenance free and never rusts. Setup is quick, easy and fool proof.  We guarantee no underweighments.

Tridyne has 30 years of experience with thousands of different products. Each sample is carefully tested and a written evaluation given before you commit to purchase. Payback quite often is less than one year. Tridyne will furnish entire coordinated systems.

Electronic controller (model 2000) is programmable micro processor based and has easy to read 16 segment displays. Programs are furnished by Tridyne and may either field or factory altered to accommodate a multitude of products and situations. No programming experience or learning of computer languages required.

English-metric conversions and weights are standard as are a variety of interfaces. This powerful unit allows nearly complete freedom of options for interfacing with baggers, form/fill, seal, conveyors, printers, etc.

Storage Hopper 

Storage hopper rests on four stainless steel pins. Easily dismountable for immersion cleaning and is interchangeable with other hoppers. Larger and customized hoppers available for a variety of products. Twin feeder disperses product evenly for accurate count, faster weighments. Behind feeders is wash down proof interface unit which controls power to feeders and also houses pneumatic controls.

Feeder Pans

Stainless steel feeder pans attach to vibrators by tapered dovetail slot. Feeder pans are completely immersible. Socket head cap screw locks securely in place. A variety of quickly interchangeable feeder pans is available. The vibrator itself is epoxy encased and all connections are water tight.

Weigh Hopper

The weigh pan connects with Tridyne`s proprietary patented loadcell which is invulnerable to off-center loading. Various sizes are available, as are customized discharge chutes. Note that discharge chutes are held in place with only two stainless steel clips. Straight down, bottom discharge assures complete evacuation of weighment.


Model F-98: Single Scale Automatic Netweighing System
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