Custom Thermoformed Products
TriPly® is a three-layer polypropylene composite (comparable to Con-Pearl®) consisting of a central structural sheet sandwiched between two smooth exterior sheets. The key feature is the design of the geometry of the middle structural sheet which provides the exceptional rigidity in all directions. Constant wall thickness improves the quality of the welded bond between the structural middle and the outer sheets, further improving rigidity.
Precision Trays and Containers
These stackable trays and containers are designed to hold parts in place via specially engineered pockets. This prevents part damage resulting from movement and vibration during shipping and handling. Sizes are available up to: 76``x 37``x 20``.
Stacking Containers for Shipping and Automation Inserts
Sohner`s special production process makes it possible to mold precision plastic trays and returnable containers at economical prices. The mold cost is 1/10 the cost of an injection mold. These stackable trays are designed to hold parts in place via specially engineered pockets. This prevents damage resulting from part movement and vibration during shipping and handling. Sizes are available up to: 76``x 37``x 20``.
This model has been developed for robotic parts handling and automatic handling of trays for transport and storage. The outside contour of the tray forms a fixed coordinate system for each of the specifically molded inside pockets. Typical positional accuracy of the pocket relative to the outside walls is ±0.10``. It is a cost effective alternative to expensive, complicated positioning devices, and injection molded trays.
Divider Sheets for Pallets and Rack Systems
Dividers are custom designed thermoformed to support and separate parts as well as for stacking on pallets or upon themselves. Many times they are used with steel racks.
Precision Part Shipping and Storage Containers
We have modern Twin Sheet Thermoforming machinery and technology capable of producing big containers for protecting finished, high precision machined parts, like Crank Shafts for example. The ``Crank Shafts`` have a bigger diameter cam portion which could be very easily damaged in handling and shipping. These parts are also very heavy, close to 2,000lbs/container and stacking them could damage the parts.
180° Stackable and Nestable Trays
Stack and nest, turn 180° trays offer the advantage of volume reduction on the return trip, when they are empty. This saves a lot of money in shipping costs, especially for deep trays.
Mega-Pack Reusable Shipping Containers
The economical Mega-Pack shipping containers are the ideal modular shipping system that offer standard components and custom inserts and dividers. They are re-useable and offer a space savings 7:1 empty return ratio.
Precision Automation Thermoformed Stacking Containers, Trays, Dividers, & Inserts
IPR Automation-Sohner Plastic`s special production process makes it possible to mold precision plastic trays and returnable containers at economical prices. The mold cost is typically 1/10 the cost of an injection mold. These stackable traysand containers are designed to hold parts in place via specially engineered pockets. This prevents damage resulting from part movement and vibration during shipping and handling. Sizes are available up to: 76``x 37``x 20``.
ISO ROBOTIC PERIPHERALS
7th Axis Track Motion Robot Transporter
- High Tensile Aluminum Profile
- Modular Design
- Matching for Different Controls as Manufactured by Seimens, Bosch Rexroth, KUKA, and Fanuc
LARGE FORMAT INDUSTRIAL GRIPPERS
We design and manufacture industrial grade grippers for automotive, machining, and foundry applications. These grippers feature wide body designs, long finger capabilities, and high moment loading capacities.
IPR Parallel Gripper
The IPR parallel grippers are heavy duty and rugged for reliable operation in real life industrial operations. Sealed jaws protect the internal mechanism from chips and coolant in machining applications. Hardened tool steel jaws and supports allow for long tooling fingers and high moments and forces.
IPW Wide Body Parallel Gripper
The IPW parallel grippers feature a wide body design ideal for handling large and wide parts with long fingers. The jaws are supported through the full length of the body for high moment carrying capacity and are sealed against chips or particles, which makes it ideal for use in machining or foundry applications.
WG Angular Grippers
The angular grippers with 180° opening, WG-25 and WG-35, features a double rack and pinion drive which generates a constant velocity, reducing impact and vibration at end of stroke. They are primarily used for small parts handling.
RA Angular Grippers
Heavy duty, over the center toggle locking angular grippers with massive gripping force used in applications where large and heavy parts must be handled. These large bore, double acting piston actuated grippers, feature slip fit dowel locating holes for accurate location of unit to mounting apparatus and jaws. Hard coat anodizing with Teflon™ impregnating ensures long life and minimal wear to gripper bodies.
HK Rubber Grip Pads for Grippers
These Grip Pads, made of perbunan bound on an aluminum plate, can be cut, bent, and drilled to conform with the shape of the part to be handled.
- FM Remote Center Compliance Device
- KA Lateral Compliance ``X-Y`` Device
- ZN ``Z`` Axis Compliance Device
- ULS Robot Load Limiter
TK ISO Tool Changer
The Tool Changer has been designed and built to meet the most stringent specifications of automobile manufacturers. The Tool Changer features a high number of Air Ports, Electric Contacts (12 or 24 pins), and Hydraulic and Water Ports for the Welding Gun Tool Changer.
7th Axis Track Motion Robot Transporter
Extends the Range of Robots by up to 40 ft (12m), High Tensile Aluminum Profile, Modular Design, Matching for Different Controls as Manufactured by Seimens and Bosch Rexroth, KUKA, and Fanuc.
Click here for information on our Cross X - Double-Wall, Extra Rigid Polypropelene Sheets
Click here for information on our TriPly - Tri-Laminate Material