Packaging Materials for Flexible and Semi-Rigid Packaging Applications
About Us
As a technology driven company, Rollprint Packaging Products, Inc. is constantly evolving. We enjoy developing innovative materials and packaging concepts to address our clients’ most demanding flexible and semi-rigid packaging applications. At the same time, we love to apply our technical expertise to more mainstream packaging materials. It's always satisfying to provide competitively priced materials that set the standard for consistency and reliability. To address the changing needs and desires of our clients in the healthcare, industrial, and food markets, our product offerings continue to expand, including: A wider variety of mainstream materials that provide true value with competitive pricing and unparalleled quality. Additions to our ClearFoil line of clear high barrier materials that expand the range of barrier offerings as well as continue to enhance their cost-effectiveness. New ClearForm thermoformable webs that offer incredible performance and value. NutraSeal 2 which provides improved processability for capsule and tablet packet applications Research and Development Rollprint is a technology-driven company and as such has a highly skilled and experienced group of engineers and scientists to ready to work with you on new programs or on the challenges that you face with existing programs. Situated in our Addison facility, Rollprint's R&D lab has the equipment and the know-how to perform a vast array of analytical procedures. Testing and analysis include structure identification, moisture and oxygen barrier verification, extensive heat seal strength characterization, rheology characterization, thermal stability, autoclave cycle development, shelf life testing and much more. Sales and Customer Service Rollprint’s prototype lab is where concept packages can be made to present to marketing or simply to help visualize ideas. Our pilot laminator and pilot printing press facilitate our product development process, allowing for laboratory laminations and printed structures up to 9 wide. Sales Organization Rollprint’s sales organization is extensively trained in the technical aspects of your flexible packaging requirements. With regional representation, we are strategically located to respond to your needs quickly. Our sales representatives are available to assist you with initial material evaluation and testing on your equipment. We will also provide ongoing support for material improvements. With the assistance of our R&D Staff, we are fully committed to providing you with the best technology available to enhance the performance of your finished package. Customer Service Specialists This exceptional, dynamic and experienced team has the knowledge to understand what is needed to always meet and exceed customer expectations. By building strong relationships with each customer, this team is able to successfully understand each customer’s unique requirement and contribute to your success in the marketplace. Quality Assurance Rollprint is extremely proud of its reputation as a high-quality producer of flexible packaging materials. We achieve this by designing quality into our products. Our comprehensive, mature quality system is based upon ISO 9001, ISO 13485, and cGMP. Rollprint is registered as a medical device manufacturer. Our state-of-the art quality assurance laboratories are staffed 24 hours-a-day to support our manufacturing staff. Even though we produce some of the most challenging, sophisticated products in the industry, you can always be assured of receiving consistent, high-quality materials.
As a technology driven company, Rollprint Packaging Products, Inc. is constantly evolving. We enjoy developing innovative materials and packaging concepts to address our clients’ most demanding flexible and semi-rigid packaging applications. At the same time, we love to apply our technical expertise to more mainstream packaging materials. It's always satisfying to provide competitively priced materials that set the standard for consistency and reliability.
To address the changing needs and desires of our clients in the healthcare, industrial, and food markets, our product offerings continue to expand, including:
Rollprint is a technology-driven company and as such has a highly skilled and experienced group of engineers and scientists to ready to work with you on new programs or on the challenges that you face with existing programs.
Situated in our Addison facility, Rollprint's R&D lab has the equipment and the know-how to perform a vast array of analytical procedures. Testing and analysis include structure identification, moisture and oxygen barrier verification, extensive heat seal strength characterization, rheology characterization, thermal stability, autoclave cycle development, shelf life testing and much more.
Rollprint’s prototype lab is where concept packages can be made to present to marketing or simply to help visualize ideas. Our pilot laminator and pilot printing press facilitate our product development process, allowing for laboratory laminations and printed structures up to 9 wide.
Sales Organization
Rollprint’s sales organization is extensively trained in the technical aspects of your flexible packaging requirements. With regional representation, we are strategically located to respond to your needs quickly. Our sales representatives are available to assist you with initial material evaluation and testing on your equipment. We will also provide ongoing support for material improvements. With the assistance of our R&D Staff, we are fully committed to providing you with the best technology available to enhance the performance of your finished package.
Customer Service Specialists
This exceptional, dynamic and experienced team has the knowledge to understand what is needed to always meet and exceed customer expectations. By building strong relationships with each customer, this team is able to successfully understand each customer’s unique requirement and contribute to your success in the marketplace.
Rollprint is extremely proud of its reputation as a high-quality producer of flexible packaging materials. We achieve this by designing quality into our products. Our comprehensive, mature quality system is based upon ISO 9001, ISO 13485, and cGMP. Rollprint is registered as a medical device manufacturer.
Our state-of-the art quality assurance laboratories are staffed 24 hours-a-day to support our manufacturing staff. Even though we produce some of the most challenging, sophisticated products in the industry, you can always be assured of receiving consistent, high-quality materials.
Clear Barrier Films
For years, there was one choice for flexible packaging applications that required outstanding moisture, oxygen and/or aroma barrier properties. That choice was aluminum foil composites. However, foil composites present one major problem for many packaging applications – the inability to view the contents of the package prior to opening. Fortunately, in the 1980s, new barrier technology emerged, providing clear film packaging options with good barrier properties. Rollprint realized the importance of this new technology and assumed a leadership role in the development and commercialization of these new clear barrier films. By 1988, Rollprint's clear barrier film technology leaped from good to superior with barrier properties approaching that of aluminum foil. As this surge in technology occurred, Rollprint's ClearFoil trademark was born. A new line of products were launched under the ClearFoil trade mark and the result is the most extensive array of ultra high barrier clear films in the industry. Rollprint's ClearFoil product line continues to expand because it meets important industry needs for films which are sterilizable, transparent and appropriate for oxygen/moisture sensitive products. The ClearFoil line of flexible, ultra-high barrier, transparent laminations has grown to include dozens of products which meet a wide range of our customer's requirements for barrier. Today's ClearFoil products use numerous methods, including but not limited to SiOx and Al2O3, to achieve the barrier requirements of each individual customer in a variety of industries. Transparent Ultra-High Barrier Rollprint’s ClearFoil family of products offer high moisture vapor and oxygen barrier without the use of aluminum foil. The barrier-coated films can be laminated or extrusion coated for a weld or peelable seals to most any rigid or flexible packaging material. Several barrier levels are available to meet most performance/cost requirements. Market Applications ClearFoil structures are appropriate for applications where high barrier and product visibility are required. The table below provides guidance on ClearFoil ultra-high barrier material selection.
For years, there was one choice for flexible packaging applications that required outstanding moisture, oxygen and/or aroma barrier properties. That choice was aluminum foil composites. However, foil composites present one major problem for many packaging applications – the inability to view the contents of the package prior to opening.
Fortunately, in the 1980s, new barrier technology emerged, providing clear film packaging options with good barrier properties. Rollprint realized the importance of this new technology and assumed a leadership role in the development and commercialization of these new clear barrier films. By 1988, Rollprint's clear barrier film technology leaped from good to superior with barrier properties approaching that of aluminum foil. As this surge in technology occurred, Rollprint's ClearFoil trademark was born. A new line of products were launched under the ClearFoil trade mark and the result is the most extensive array of ultra high barrier clear films in the industry.
Rollprint's ClearFoil product line continues to expand because it meets important industry needs for films which are sterilizable, transparent and appropriate for oxygen/moisture sensitive products. The ClearFoil line of flexible, ultra-high barrier, transparent laminations has grown to include dozens of products which meet a wide range of our customer's requirements for barrier. Today's ClearFoil products use numerous methods, including but not limited to SiOx and Al2O3, to achieve the barrier requirements of each individual customer in a variety of industries.
Rollprint’s ClearFoil family of products offer high moisture vapor and oxygen barrier without the use of aluminum foil. The barrier-coated films can be laminated or extrusion coated for a weld or peelable seals to most any rigid or flexible packaging material. Several barrier levels are available to meet most performance/cost requirements.
Market Applications
ClearFoil structures are appropriate for applications where high barrier and product visibility are required. The table below provides guidance on ClearFoil ultra-high barrier material selection.
Foils, Films and Laminates
Rollprint offers a complete line of formable structures, from cold-formed foils and multi-ply semi-rigid laminates to thermoformable films. At Rollprint, we especially enjoy working on programs that require formable webs. Because each application requires a different set of properties, formable webs typically present interesting challenges. Unlike the competition, Rollprint has the knowledge and capability to produce a formable structure that meets the requirements of your specific application. Cold-Formed Foils Since the mid-1980's, Rollprint has worked to develop the adhesive and processing technology that allows us to provide high performance formable foils to our customers. Key characteristics include: Superior Pin Hole Resistance Deep Forming Capability Fast Running Speeds Sealants that Provide Smooth Peelable Seals Superior Oxygen Barrier Superior Moisture Barrier Gamma/E-Beam Sterilizable Chemical Resistance Thermoformable Films Rollprint has the knowledge and experience to help you design the ideal thermoformable web for your application, allowing you to maximize both economics and performance. The materials used in the design of our thermoformable films include coextrusions of EVOH, Nylon, Surlyn, PVDC and numerous types of polyethylene as well as economical polymer blends. Key characteristics include: Exceptionally Even Draw Superior Puncture Resistance Sealable to a Wide Variety of Top Webs Extremely Tough High Clarity Microbial Barrier Multi-Ply Semi-Rigid Laminates These sophisticated laminates are used to package and protect products that require the combination of several unique characteristics. Key characteristics include: Chemical Resistance Dimensional Stability Aroma Barrier Temperature Resistance Resistance to Numerous Gases Specific Moisture And Oxygen Barriers
Rollprint offers a complete line of formable structures, from cold-formed foils and multi-ply semi-rigid laminates to thermoformable films.
At Rollprint, we especially enjoy working on programs that require formable webs. Because each application requires a different set of properties, formable webs typically present interesting challenges. Unlike the competition, Rollprint has the knowledge and capability to produce a formable structure that meets the requirements of your specific application.
Cold-Formed Foils
Since the mid-1980's, Rollprint has worked to develop the adhesive and processing technology that allows us to provide high performance formable foils to our customers.
Key characteristics include:
Thermoformable Films
Rollprint has the knowledge and experience to help you design the ideal thermoformable web for your application, allowing you to maximize both economics and performance. The materials used in the design of our thermoformable films include coextrusions of EVOH, Nylon, Surlyn, PVDC and numerous types of polyethylene as well as economical polymer blends. Key characteristics include:
Multi-Ply Semi-Rigid Laminates
These sophisticated laminates are used to package and protect products that require the combination of several unique characteristics. Key characteristics include:
Peelable Sealants
A major trend in packaging is the increasing demand for easy opening packages. The consumer will no longer tolerate a package that requires the use of brute force to open. Rollprint has responded to this by pioneering peelable, easy opening packages. Rollprint understands that the use of easy opening packages will continue to rise rapidly, due to increasing levels of consumer demand. Over the years, Rollprint has developed hundreds of peelable composites using both coatings and coextruded film technology. In 1998, Rollprint introduced a third technology to its arsenal of peelable films: extrusion coating. Rollprint’s state-of-the-art coextrusion coating/laminating equipment has allowed Rollprint to revolutionize the way peelable films are made. Through our Allegro and PropaPeel product lines, Rollprint can provide coextrusion-coated peelable sealants produced from polyethylene, polypropylene and polyester resins. These sealants offer a new approach for many package designs because of their unique combination of superior functional characteristics and economics. The Rollprint team has the ability to design a peelable package for your packaging application. We will focus on your specific needs such as peel strength and the peel aesthetics that you require. Rollprint has the peelable solution for virtually any application. Allegro Peelable Sealants Rollprint’s Allegro peelable sealants are a proprietary family of coextruded sealants for use in a wide variety of applications. Allegro peelable sealants are based on eitherpolyethylene or polyester chemistries and are suited for sealing to and peeling from nearly any flexible or rigid packaging material. For applications requiring high barrier properties, Allegro peelable sealants can be applied to aluminum foil or Rollprint’s ClearFoil transparent high barrier films. Market Applications Allegro peelable sealants can be used for a wide range of applications including peelable pouches and lidding for a wide variety of food, medical and industrial end-uses. The table below provides guidance on Allegro peelable sealant selection. Propapeel Peelable Sealants Rollprint’s PropaPeel sealants are designed to be peelable from polypropylene. Used primarily as lidstock, these materials are also ideal for pouch applications. The PropaPeel sealants can be applied to a variety of stable materials including oriented polyester and nylon. Applications requiring high barrier may include the use of aluminum foil or one of Rollprint’s ClearFoil transparent high-barrier films. Market Applications PropaPeel structures are an excellent choice for applications requiring controlled, peelable seals to polypropylene cups and trays including retort/autoclaveable (shelfstable)packaging and disposable contact lens lidding
A major trend in packaging is the increasing demand for easy opening packages. The consumer will no longer tolerate a package that requires the use of brute force to open. Rollprint has responded to this by pioneering peelable, easy opening packages. Rollprint understands that the use of easy opening packages will continue to rise rapidly, due to increasing levels of consumer demand.
Over the years, Rollprint has developed hundreds of peelable composites using both coatings and coextruded film technology. In 1998, Rollprint introduced a third technology to its arsenal of peelable films: extrusion coating. Rollprint’s state-of-the-art coextrusion coating/laminating equipment has allowed Rollprint to revolutionize the way peelable films are made. Through our Allegro and PropaPeel product lines, Rollprint can provide coextrusion-coated peelable sealants produced from polyethylene, polypropylene and polyester resins. These sealants offer a new approach for many package designs because of their unique combination of superior functional characteristics and economics.
The Rollprint team has the ability to design a peelable package for your packaging application. We will focus on your specific needs such as peel strength and the peel aesthetics that you require. Rollprint has the peelable solution for virtually any application.
Rollprint’s Allegro peelable sealants are a proprietary family of coextruded sealants for use in a wide variety of applications. Allegro peelable sealants are based on eitherpolyethylene or polyester chemistries and are suited for sealing to and peeling from nearly any flexible or rigid packaging material. For applications requiring high barrier properties, Allegro peelable sealants can be applied to aluminum foil or Rollprint’s ClearFoil transparent high barrier films.
Allegro peelable sealants can be used for a wide range of applications including peelable pouches and lidding for a wide variety of food, medical and industrial end-uses. The table below provides guidance on Allegro peelable sealant selection.
Propapeel Peelable Sealants
Rollprint’s PropaPeel sealants are designed to be peelable from polypropylene. Used primarily as lidstock, these materials are also ideal for pouch applications. The PropaPeel sealants can be applied to a variety of stable materials including oriented polyester and nylon. Applications requiring high barrier may include the use of aluminum foil or one of Rollprint’s ClearFoil transparent high-barrier films.
PropaPeel structures are an excellent choice for applications requiring controlled, peelable seals to polypropylene cups and trays including retort/autoclaveable (shelfstable)packaging and disposable contact lens lidding
Formable Foils and Films
Rollprint offers a complete line of formable structures, from cold-formed foils and multi-ply semi-rigid laminates to thermoformable films. At Rollprint, we especially enjoy working on programs that require formable webs. Because each application requires a different set of properties, formable webs typically present interesting challenges. Unlike the competition, Rollprint has the knowledge and capability to produce a formable structure that meets the requirements of your specific application. Cold-Formed Foils Since the mid-1980's, Rollprint has worked to develop the adhesive and processing technology that allows us to provide high performance formable foils to our customers. Key characteristics include: Superior Pin Hole Resistance Deep Forming Capability Fast Running Speeds Sealants that Provide Smooth Peelable Seals Superior Oxygen Barrier Superior Moisture Barrier Gamma/E-Beam Sterilizable Chemical Resistance Thermoformable Films Rollprint has the knowledge and experience to help you design the ideal thermoformable web for your application, allowing you to maximize both economics and performance. The materials used in the design of our thermoformable films include coextrusions of EVOH, Nylon, Surlyn, PVDC and numerous types of polyethylene as well as economical polymer blends. Key characteristics include: Exceptionally Even Draw Superior Puncture Resistance Sealable to a Wide Variety of Top Webs Extremely Tough High Clarity Microbial Barrier
Rollprint has the knowledge and experience to help you design the ideal thermoformable web for your application, allowing you to maximize both economics and performance. The materials used in the design of our thermoformable films include coextrusions of EVOH, Nylon, Surlyn, PVDC and numerous types of polyethylene as well as economical polymer blends.
Pouches and Preformed Packaging
Pouches You probably never expected to find a converter that could meet your needs for pre-made pouches in addition to your other packaging materials. Rollprint's pouch producing capabilities will go beyond your expectations. In our enviromentally controlled pouch room, we produce pouches from virtually all known raw materials. Our pouch department is staffed twenty-four hours per day, and our computer controlled pouch machines allow for quick changeover between production runs. These features help our pouch department increase versatility and reduce lead times. Rollprint produces peelable chevron pouches for ETO, Gamma, E-beam and Autoclave sterilization. Our tamper evident seal technology is renowned in the medical industry as the most versatile and reliable. We also produce film and foil pouches with a space saving corner peel feature. If your pouch needs a tear open feature, Rollprint will be happy to accommodate your request. Tear open pouches can be produced from any of our laminations. Virtually any size and configuration is a possiblilty.
Pouches
You probably never expected to find a converter that could meet your needs for pre-made pouches in addition to your other packaging materials. Rollprint's pouch producing capabilities will go beyond your expectations.
In our enviromentally controlled pouch room, we produce pouches from virtually all known raw materials. Our pouch department is staffed twenty-four hours per day, and our computer controlled pouch machines allow for quick changeover between production runs. These features help our pouch department increase versatility and reduce lead times.
Rollprint produces peelable chevron pouches for ETO, Gamma, E-beam and Autoclave sterilization. Our tamper evident seal technology is renowned in the medical industry as the most versatile and reliable. We also produce film and foil pouches with a space saving corner peel feature.
If your pouch needs a tear open feature, Rollprint will be happy to accommodate your request. Tear open pouches can be produced from any of our laminations. Virtually any size and configuration is a possiblilty.
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