Filling Systems for Hot and Cold Filling Applications, Capping Systems for Multiple Capping Applications, Cap Sorters to Sort Flat, Snap and Sport Caps and Rinsers for Tribloc, Inline Rinsing and Filling Production
Filling Systems
Fogg Filler Company is a world leader in the design and manufacture of rotary filling, rinsing, capping and enclosure systems. Founded in 1956, Fogg serves a growing number of dairy, water, food and beverage, pharmaceutical, and consumer product goods companies in the United States, as well as Central and South America, Europe, the Middle East, Asia and the Pacific Rim. Filling Systems Fogg filling systems feature all stainless steel construction, in a highly polished finish, and excel in both hot and cold filling. Our fillers offer exceptional performance when filling a variety of sizes and shapes of plastic and glass bottles. Fogg fillers are available as in/out fillers or monobloc filling and capping systems. A wide range of designs is available to meet your specific requirements, from one to 90 valves with speeds up to 900 containers per minute. Fogg offers multiple capping options for screw, snap, or foil caps up to 89mm. We can offer a complete rinsing, filling and capping system by integrating Fogg equipment. Fillers From bottled water to antifreeze, juice to household products, pharmaceutical to dairy products, Fogg rotary filling systems have proven superior in applications throughout the world. We will engineer your system to meet your specific production requirements - contoured stainless steel filler bowls up to 9 ft diameter, 90 filling valves, integrated rinser and/or capping systems, safety HEPA enclosures. You can rely on Fogg gear-driven 2-to-1 transfer technology for smooth container handling. Filling System - F8 Series 36-72 filling valves Accurate level filling of up to 5 liter containers 2-to-1 transfer ratio High quality stainless steel construction Ideal for food, beverage, pharmaceutical, health and beauty care and household products Filler incorporates a single sloped base with an external catch trough, allowing fluids on the base to be plumbed at the customer's discretion. Base flush to sanitize the filler during CIP and production runs is also an option. Convex dome bowl bottom forces product to valves, reducing amount of product in bowl Acculift™ cam-activated container lift system eliminates traditional carousel pedestals for more accurate positioning Gear drive system with no lubrication required Versatile base integrates fillers with any Fogg Capping system or 3rd party capping turret F9 Series Pressure or Pressure Gravity Filler Up to 90 valves filling up to 900 containers per minute 2-to-1 transfer ratio Gravity or pressure gravity filling capability In/Out or monobloc filling and capping systems High quality stainless steel construction Ideal for hot or cold fill products Newly designed CIP hardware for easy cleaning and maintenance Convex dome bowl bottom forces product to valves, reducing amount of product in bowl Accommodates wide range of container sizes and shapes Drain trough collects condensation, product, rinse and wash solutions Twin drive gearboxes Zinc-plated and non-metallic gears Tool-less change parts and two-piece starwheels make changeover quick and easy Highly polished #7 finish for improved sanitation Rigid box frame from heavy gauge stainless plate for rigidity F6.2 Gravity Filling System Up to 54 valves filling up to 600 containers per minute 3-to-1 transfer ratio for smoother bottle handling Parallel conveyors for smaller footprint In/Out and monobloc filling and capping systems Gravity or pressure gravity filling capability Gear drive system with no lubrication required Versatile base integrates fillers with any Fogg Capping system or 3rd party capping turret High polished #7 finish for improved sanitation Rigid box frame from heavy gauge stainless plate for rigidity Multiple flavor configurations available Ideal for juice, water, milk, pharmaceutical, beauty care, household products and other free flowing liquids Available with tribloc rotary rinsers, HEPA enclosures and CIP hardware Filler incorporates a single sloped base with an external catch trough, allowing fluids on the base to be plumbed at the customer's discretion. Base flush to sanitize the filler during CIP and production runs is also an option. F4 Series Gravity Filling System Up to 36 valves Ideal for juice, water, milk and other free flowing liquids Multiple flavor configuration available Highly polished #7 finish for improved sanitation Rigid box frame from heavy gauge stainless plate for rigidity Pressure Gravity Fillers Fogg pressure gravity fillers are ideal for both hot and cold filling applications. All FPG fillers feature Fogg`s patented Flip-Flop seal for less wear and decreased top loading. A 3-to-1 transfer ratio means gentler container handling and reduced product spillage. Containers stay on plane throughout the filling process for positive handling and tool-less change parts make changeover quick and easy.* Valve-to-bottle filling system keeps bottle on plan for optimum control Patented Flip-Flop seal decreases top-loading and bottle paneling in hot and cold applications 3-to-1 transfer ratio for smoother bottle control and reduced product spillage Up to 90 valves Exceptional cleanability Tool-less changeover for improved production efficiency Reduces product return Fluid connectors and flow process engineered to 3A standards Easy to operate and maintain No threaded parts in valve assembly for bacteria to lodge Minimized amount of product to return tank Highly polished #7 finish for improved sanitation Rigid box frame from heavy gauge stainless plate for rigidity
Fogg Filler Company is a world leader in the design and manufacture of rotary filling, rinsing, capping and enclosure systems. Founded in 1956, Fogg serves a growing number of dairy, water, food and beverage, pharmaceutical, and consumer product goods companies in the United States, as well as Central and South America, Europe, the Middle East, Asia and the Pacific Rim.
Fogg filling systems feature all stainless steel construction, in a highly polished finish, and excel in both hot and cold filling. Our fillers offer exceptional performance when filling a variety of sizes and shapes of plastic and glass bottles.
Fogg fillers are available as in/out fillers or monobloc filling and capping systems. A wide range of designs is available to meet your specific requirements, from one to 90 valves with speeds up to 900 containers per minute. Fogg offers multiple capping options for screw, snap, or foil caps up to 89mm.
We can offer a complete rinsing, filling and capping system by integrating Fogg equipment.
Fillers
From bottled water to antifreeze, juice to household products, pharmaceutical to dairy products, Fogg rotary filling systems have proven superior in applications throughout the world. We will engineer your system to meet your specific production requirements - contoured stainless steel filler bowls up to 9 ft diameter, 90 filling valves, integrated rinser and/or capping systems, safety HEPA enclosures. You can rely on Fogg gear-driven 2-to-1 transfer technology for smooth container handling.
Filling System - F8 Series
F9 Series Pressure or Pressure Gravity Filler
Up to 90 valves filling up to 900 containers per minute
F6.2 Gravity Filling System
Up to 54 valves filling up to 600 containers per minute
F4 Series Gravity Filling System Up to 36 valves
Pressure Gravity Fillers
Fogg pressure gravity fillers are ideal for both hot and cold filling applications. All FPG fillers feature Fogg`s patented Flip-Flop seal for less wear and decreased top loading. A 3-to-1 transfer ratio means gentler container handling and reduced product spillage. Containers stay on plane throughout the filling process for positive handling and tool-less change parts make changeover quick and easy.* Valve-to-bottle filling system keeps bottle on plan for optimum control
Neck Handling Technology, Valves and Enclosures
Fogg Filler offers a wide range of container neck handling technologies designed to address the specific needs for optimum performance. Fogg standard neck support provides positive container positioning during the filling process, making this simple, yet effective technology ideal for lightweight PET containers that might otherwise panel or buckle when the container opening is used to activate the contact filling valve. How It Works The incoming container moves through the timing screw into the pocket of the filler starwheel, which then transfers the container onto the pedestal and neck support fork. The pedestal neck support raises the container against the valve, which is opened on contact. The pedestal neck support lowers the container after filling, closing the valve. The container in then placed in the next pocket of the starwheel, where it transferred to the capping system. Benefits Positive placement transfer into starwheel pockets assures less spillage Allows lighter PET bottles in contact filling, including 15 gram, without bottle paneling or denting Relatively low cost Works well with other types of containers and neck styles Neck Rail A highly versatile system, Fogg Neck Rail replaces traditional starwheels and pedestal lifts with neck handling that not only provides greater control over container speed and position; it also streamlines product changeover. Neck Rail is preferred in higher throughput applications, especially those with lightweight PET containers, frequent container size changeover, non-contact filling or systems using air-conveyors. How It Works From the incoming timing screw, the container is fed into a turret by a neck-level star wheel. The channel serves two purposes: lifting the container to the valve and supporting the neck during filling and high-speed transfer. Once filled, the container exits the filling channel and enters the capping system by the neck of the container. Benefits Increased container control for higher throughput with less spillage Handles containers by the neck, eliminating changeover for bottle of equivalent neck size Integrated with tribloc rinser, filler, capper Allows lighter PET bottles in contact filling, including 15 gram, without bottle paneling or denting Ideal for gravity, pressure gravity and non-contact filling Easily fed with air conveyor Reduces mechanical systems, including lift pedestals Easier cleaning Neck Grip Fogg Neck Grip offers state-of-the-art neck handling technology for optimum run time, maximum fill accuracy and minimum change over requirements. Traditional container starwheels have been replaced by a proprietary neck clamping system that grips the container throughout filling, providing fully programmable neck support and position control. Neck Grip ``hands-off`` the container at each of the critical transfer points; at no point in the filling system is the container without a positive hold. Neck Grip is ideal for large and small containers alike, in high speed applications, and with lightweight PET containers. The neck-only handling makes this Neck Grip technology ideal for production requiring frequent container size and height changeover, non-contact filling or systems using air-conveyors. How It Works Fed to the filling system pneumatically or mechanically, the container is clamped below the neck ring, and lifted to the valve for contact filling or kept on plane for non- contact filling. Once filled, the container is transferred to a point where the next clamp grabs the neck, releasing the first clamp so that the container can be transferred to the capper. Benefits Ultimate container control for higher throughput with less spillage Handles containers by the neck, eliminating changeover required for smaller bottle of equivalent neck size Integrated with tribloc rinser, filler, capper Allows lighter PET bottles in contact filling, without bottle paneling or denting Ideal for gravity, pressure gravity and non-contact filling Easily fed with air conveyor Reduces mechanical systems, including lift pedestals Easier cleaning Valves Fogg Filler offers a comprehensive line of valves, each designed to provide accurate, fast filling in specific applications. For extended shelf life applications, Fogg offers the highly efficient CIP solutions, including the new Triline® valve. Triline® VentraFlow® All Metal Double Diaphragm External Removable Tri-Line Extended CIP Enclosures Designed for use with new or retrofit filling systems, Fogg Clean Guard™ provides up to a Class 100 environment for superior sanitation and safety in extended shelf life applications. Through a state-of-the-art HEPA air handling system, ultraviolet lamps and optional clean-in-place (CIP) plumbing, Fogg Clean Guard provides a controlled, sanitary environment while allowing optimum performance for maximum efficiency in extended shelf life and related liquid filling requirements. Fogg Clean Guard is engineered from high-quality stainless steel and polycarbonate to effectively isolate the rinsing, filling and sealing/capping process from the surrounding environment. Specially engineered HEPA laminar airflow systems provide positive pressure of filtered air down through the enclosure before being exhausted out. The positive pressure and infeed air curtain prevents outside air from entering the enclosure, yet the design allows operators to access areas of the filling system. Custom designed to meet specific requirements; Fogg Clean Guard provides application specific particulate filtration and HEPA air change cycles. Clean Guard is integrated with filling system sterilization, CIP and computer control, and can be free-standing or mounted to the base.
Fogg Filler offers a wide range of container neck handling technologies designed to address the specific needs for optimum performance. Fogg standard neck support provides positive container positioning during the filling process, making this simple, yet effective technology ideal for lightweight PET containers that might otherwise panel or buckle when the container opening is used to activate the contact filling valve.
How It Works
The incoming container moves through the timing screw into the pocket of the filler starwheel, which then transfers the container onto the pedestal and neck support fork. The pedestal neck support raises the container against the valve, which is opened on contact. The pedestal neck support lowers the container after filling, closing the valve. The container in then placed in the next pocket of the starwheel, where it transferred to the capping system.
Benefits
A highly versatile system, Fogg Neck Rail replaces traditional starwheels and pedestal lifts with neck handling that not only provides greater control over container speed and position; it also streamlines product changeover. Neck Rail is preferred in higher throughput applications, especially those with lightweight PET containers, frequent container size changeover, non-contact filling or systems using air-conveyors.
From the incoming timing screw, the container is fed into a turret by a neck-level star wheel. The channel serves two purposes: lifting the container to the valve and supporting the neck during filling and high-speed transfer. Once filled, the container exits the filling channel and enters the capping system by the neck of the container.
Fogg Neck Grip offers state-of-the-art neck handling technology for optimum run time, maximum fill accuracy and minimum change over requirements. Traditional container starwheels have been replaced by a proprietary neck clamping system that grips the container throughout filling, providing fully programmable neck support and position control. Neck Grip ``hands-off`` the container at each of the critical transfer points; at no point in the filling system is the container without a positive hold. Neck Grip is ideal for large and small containers alike, in high speed applications, and with lightweight PET containers. The neck-only handling makes this Neck Grip technology ideal for production requiring frequent container size and height changeover, non-contact filling or systems using air-conveyors.
Fed to the filling system pneumatically or mechanically, the container is clamped below the neck ring, and lifted to the valve for contact filling or kept on plane for non- contact filling. Once filled, the container is transferred to a point where the next clamp grabs the neck, releasing the first clamp so that the container can be transferred to the capper.
Fogg Filler offers a comprehensive line of valves, each designed to provide accurate, fast filling in specific applications. For extended shelf life applications, Fogg offers the highly efficient CIP solutions, including the new Triline® valve.
Designed for use with new or retrofit filling systems, Fogg Clean Guard™ provides up to a Class 100 environment for superior sanitation and safety in extended shelf life applications. Through a state-of-the-art HEPA air handling system, ultraviolet lamps and optional clean-in-place (CIP) plumbing, Fogg Clean Guard provides a controlled, sanitary environment while allowing optimum performance for maximum efficiency in extended shelf life and related liquid filling requirements.
Fogg Clean Guard is engineered from high-quality stainless steel and polycarbonate to effectively isolate the rinsing, filling and sealing/capping process from the surrounding environment. Specially engineered HEPA laminar airflow systems provide positive pressure of filtered air down through the enclosure before being exhausted out. The positive pressure and infeed air curtain prevents outside air from entering the enclosure, yet the design allows operators to access areas of the filling system.
Custom designed to meet specific requirements; Fogg Clean Guard provides application specific particulate filtration and HEPA air change cycles. Clean Guard is integrated with filling system sterilization, CIP and computer control, and can be free-standing or mounted to the base.
Cappers, Sorters and Rinsers
Cappers and Capping Systems Fogg cappers feature quick change capping chucks that add versatility in changing cap size and container. Snap caps, snap-screw and screw caps can be run on the same machine. Standard Capper Fogg Standard Capper offers cost-effective performance in applications where neck support or chuck-to-bottle sequence is not required. Quick changeover for increased versatility and less down time Up to 20 containers per capping head minute 24mm to 48mm, sport and flat caps 700 Series Capper The Fogg 700 Series features a neck support system to prevent bottle paneling, even in lightweight PET bottles. This chuck-to-bottle method lowers the capping chuck to meet the bottles, keeping the bottles on plane throughout the capping process. Captured box cam provides positive motion for capping chucks Quick changeover for increased versatility and less down time Up to 30 containers per capping head minute 24mm to 48mm, sport and flat caps Available in stand-alone or monobloc configurations Optional magnetic capping heads experience virtually no wear PET, HDPE or glass bottles on some station VFD-controlled independent spindle drive Tool-less changeover Larger diameter turret maximizes time to cap containers and improves efficiency Pick-N-Place Capping System The Fogg Pick-N-Place (Cap in Head) delivers optimum performance across a wide range of cap and bottle styles. Bottles are kept on plane, with neck support, while the cap is delivered in the capping chuck. Captured box cam provides positive capping head control Screw, snap and snap-screw caps on the same machine Quick change capping chucks for less down time Up to 35 containers per capping head minute 24mm to 89mm, sport and flat caps Very low maintenance capping spindles Eliminates bottle paneling Reduces downtime Tool-less change parts Tangential infeed Foil Heat Sealing Integrated with new or existing machines Top loading spring accommodates varying bottle heights and assures accurate seal Special P.I.D. monitors head temperatures Special retracting cams to prevent melting Optional Syncroprint foil indexing ensures proper alignment of printing Larger diameter turret maximizes time to cap containers and improves efficiency Cap Sorters Fogg cap sorters provide the capacity to sort flat, snap and sport caps in sizes ranging from 24mm to 43mm. Fogg cap sorters, bulk hoppers, elevators and pre-feeders offer bottlers variety and flexibility. VSE-18 Cap Sorter Vertical sorter elevator sorts flat and sports caps, 28mm to 43mm Speeds up to 600 caps per minute Variable speed ``no jam`` conveyor Tool-less changeover with new innovative cleats 304 stainless steel construction No need for cap elevator High speed cap sorter Seamless cap hopper with variable speed pre-feeder Easy clean out of caps - no ``lips`` or edges All surfaces pitched for water runoff PLC controller for enhanced operator interface D-18 Cap Sorter Sorts flat caps, 28mm to 43mm Speeds from 20 caps per minute to 200 caps per minute Steam chute optional Adjustable stand Rotary sorter- electronically driven, uses no air or vibration Ideal for 28 mm and 43 mm flat top caps at speeds of up to 200 caps per minute E-24 Cap Sorter Sorts flat caps, 28mm to 43mm Speeds from 20 caps per minute to 400 caps per minute Hopper with lid holds 2,000 caps Steam chute optional Adjustable stand Rotary sorter-electronically driven, uses no air or vibration Large capacity hopper Easi-dump cap hopper for quicker cap change over Rinsers The FRR Series is designed to operate as a stand-alone container rinsing system or integrated with Fogg filling systems for tribloc, inline rinsing and filling production. Engineered from stainless steel and polyamide, the FRR Series features an exceptionally dependable, quiet drive train. Photocell sensors are located along the conveyor for critical indexing of clamps, carousel and rotating washer nozzle. All movement stops, including rinsing fluid, in the event of an interruption. The Fogg FRR Series is available with semi-automatic controls or fully automatic operation with PLC touch screen. Changeover is easy thanks to two-piece star wheels and easily accessible, tool-free components. A specially designed movable nozzle is offered as an option for optimum washing by penetrating further inside the container. It is programmed for single rinse, double rinse or ionized air. Available in capacities of 1,000 to 36,000 bottles per hour, the FRR Series incorporates a fully adjustable electrical lifting system that accommodates container neck dimensions up to 38mm with bottle heights to 345 mm. “Fogg also offers a Semi-Automatic Clean-In-Place System with trough. One direction flow through the valves CIP controlled through operator touch screen One-way CIP trough positioned automatically One 4” tri-clamp returns from trough Spray nozzles for exterior cleaning of valve assembly Turbo disc mounted in lid of filler (metered valves, or neck support, along with PLC needed for this option) System capable of temperature management through operator touch screen.” In-Stock Equipment From time to time, Fogg has used filling and capping systems available for sale. This equipment has been refurbished and is available as-is or with a limited warranty. Your Fogg representative will be happy to answer your specific question on all available equipment. "Call for current listing"
Fogg cappers feature quick change capping chucks that add versatility in changing cap size and container. Snap caps, snap-screw and screw caps can be run on the same machine.
Standard Capper
Fogg Standard Capper offers cost-effective performance in applications where neck support or chuck-to-bottle sequence is not required.
700 Series Capper
The Fogg 700 Series features a neck support system to prevent bottle paneling, even in lightweight PET bottles. This chuck-to-bottle method lowers the capping chuck to meet the bottles, keeping the bottles on plane throughout the capping process.
Pick-N-Place Capping System
The Fogg Pick-N-Place (Cap in Head) delivers optimum performance across a wide range of cap and bottle styles. Bottles are kept on plane, with neck support, while the cap is delivered in the capping chuck.
Foil Heat Sealing
Integrated with new or existing machines
Fogg cap sorters provide the capacity to sort flat, snap and sport caps in sizes ranging from 24mm to 43mm. Fogg cap sorters, bulk hoppers, elevators and pre-feeders offer bottlers variety and flexibility.
VSE-18 Cap Sorter
Vertical sorter elevator sorts flat and sports caps, 28mm to 43mm
D-18 Cap Sorter
Sorts flat caps, 28mm to 43mm
E-24 Cap Sorter
The FRR Series is designed to operate as a stand-alone container rinsing system or integrated with Fogg filling systems for tribloc, inline rinsing and filling production. Engineered from stainless steel and polyamide, the FRR Series features an exceptionally dependable, quiet drive train. Photocell sensors are located along the conveyor for critical indexing of clamps, carousel and rotating washer nozzle. All movement stops, including rinsing fluid, in the event of an interruption.
The Fogg FRR Series is available with semi-automatic controls or fully automatic operation with PLC touch screen. Changeover is easy thanks to two-piece star wheels and easily accessible, tool-free components. A specially designed movable nozzle is offered as an option for optimum washing by penetrating further inside the container. It is programmed for single rinse, double rinse or ionized air.
Available in capacities of 1,000 to 36,000 bottles per hour, the FRR Series incorporates a fully adjustable electrical lifting system that accommodates container neck dimensions up to 38mm with bottle heights to 345 mm.
“Fogg also offers a Semi-Automatic Clean-In-Place System with trough.
From time to time, Fogg has used filling and capping systems available for sale. This equipment has been refurbished and is available as-is or with a limited warranty. Your Fogg representative will be happy to answer your specific question on all available equipment.
"Call for current listing"
:: IDS Emergency Management :: IDS Water ::IDS Publishing / Media::IDS Healthcare Management::IDS Environment::IDS Plastics::IDS Power/Energy::
Industry IDS, Inc. – Online Tradeshow, Exhibition, & Buyers Guide Solutions
