Pulp Moulding Machines Producing the Best Pulp Moulded Products and Moulded Fibre Products in Small, Medium and Large Volumes
About Us
Our mission at Emery International Developments Limited is to develop the finest, fastest pulp moulding machines in the world. We design them to have no polluting effects. Our machines produce the best pulp moulded products possible, efficiently and cost-effectively. We want people all over the world to enjoy the benefits of a cleaner, healthier environment, while being certain that the materials used in our moulding process are derived from waste papers. We achieve these objectives by establishing the highest levels of innovative and effective design, and by using the best quality materials. We therefore can provide customers with the highest return on their investment (ROI) and the lowest possible down time and maintenance costs. For top-level profits, use Emery machines -- they have the lowest maintenance and downtime in the industry. They are the most energy- and water-efficient in the industry, and they have no liquid effluent. Furthermore, our moulding dies are the result of the finest computer-assisted engineering expertise. Our machines can use pulp, waste paper, sludge waste or even ceramic fibres to create a wide array of moulded fibre products. If you need to make egg trays or cartons, industrial packaging, planting pots, to four-cup carry-outs, or just about anything in moulded fibres, turn to Emery International Developments. We can also provide you with the best hot-presses and printers on the market. Choosing a Machine Choosing an Emery machine is an important decision. Begin by defining your needs in terms of type of moulded fibre product and the number you want to sell in a year. Then match the machine to your needs.
Our mission at Emery International Developments Limited is to develop the finest, fastest pulp moulding machines in the world. We design them to have no polluting effects. Our machines produce the best pulp moulded products possible, efficiently and cost-effectively. We want people all over the world to enjoy the benefits of a cleaner, healthier environment, while being certain that the materials used in our moulding process are derived from waste papers.
We achieve these objectives by establishing the highest levels of innovative and effective design, and by using the best quality materials. We therefore can provide customers with the highest return on their investment (ROI) and the lowest possible down time and maintenance costs.
For top-level profits, use Emery machines -- they have the lowest maintenance and downtime in the industry. They are the most energy- and water-efficient in the industry, and they have no liquid effluent. Furthermore, our moulding dies are the result of the finest computer-assisted engineering expertise. Our machines can use pulp, waste paper, sludge waste or even ceramic fibres to create a wide array of moulded fibre products. If you need to make egg trays or cartons, industrial packaging, planting pots, to four-cup carry-outs, or just about anything in moulded fibres, turn to Emery International Developments. We can also provide you with the best hot-presses and printers on the market.
Choosing a Machine
Choosing an Emery machine is an important decision. Begin by defining your needs in terms of type of moulded fibre product and the number you want to sell in a year. Then match the machine to your needs.
Rotary Pulp Moulding Machines
Emery International Developments designs and manufactures pulp moulding machinery, moulding and transfer dies, and the printers for decorative printing on egg cartons. The pulp moulding machines are the finest in the world and have production capacities from conservative to unparalleled volumes. The fastest machines are fully automated and mould using a continuous rotary motion. 48 Inch Rotary Pulp Moulding Machine This is the machine for a moderate market with specialty items! The finest moderate sized pulp moulding machine in the world. The 48 Inch Rotary Pulp Moulding Machine is designed for moderate production volumes. For example, for a product the size and complexity of an egg carton, this machine can handle approximately 150 million units per year. Or if you need a large product, but in smallish quantities, it will handle moulded fibre products up to 14 inches by 46.5 inches by 5 inches deep, producing about 85 of these per minute, or about 44 million of these large elements per year, or less if the product is thicker than 1/16 inch. Like all rotaries, this machine is extremely cost effective and environmentally friendly. There is no effluent, except the evaporation in drying, and even that is recovered as much as possible. If you need to hot press and print your products for the retail market, we can provide the best quality hot presses and printers in the world. In this configuration, you would need 4 hot presses and 2 printers to handle the volume. 54 Inch Rotary Pulp Moulding Machine for Moulded Fibre Products It is the workhorse of the Emery pulp moulding machines and can make you a very competitive player in any market! It is the finest pulp moulding machine for a relatively small initial investment that pays off big time. The 54 Inch Rotary Pulp Moulding Machine is designed for large production volumes. For example, for a product the size and complexity of an egg carton, this machine can handle approximately 220 million units per year. Or if you need a large product, it will handle moulded fibre products up to 14 inches by 52.5 inches by 5 inches deep, producing about 85 of these per minute, or about 44 million of these large elements per year. Like all rotaries, this machine is extremely cost effective and environmentally friendly. There is no effluent, except the evaporation in drying, and even that is recovered as much as possible. Cost effective. If you need to hot press and print your products for the retail market, we can provide the best quality hot presses and printers in the world. In this configuration, you would need 5 hot presses and 3 printers to handle the volume. 67.5 Inch Rotary Pulp Moulding Machine If you have a large, but not extreme market, the 67.5 rotary is a lower initial investment, but provides almost the same return on investment as the 108 rotary! The 67.5 Inch Rotary Pulp Moulding Machine is designed for large production volumes. For example, for a product the size and complexity of an egg carton, this machine can handle approximately 260 million units per year. Or if you need a large product, it will handle moulded fibre products up to 14 inches by 66 inches by 5 inches deep, producing about 85 of these per minute, or about 44 million of these large elements per year at 1/16 inch thick. If the product is thicker, the machine will produce fewer products. Like all rotaries, this machine is extremely cost effective and environmentally friendly. There is no effluent, except the evaporation in drying, and even that is recovered as much as possible. If you need to press and print your products for the retail market, we can provide the best quality hot presses and printers in the world. In this configuration, you would need 6 hot presses and 3 printers to handle this volume. 108 Inch Rotary Pulp Moulding Machine for Moulded Fibre Products We manufacture the finest, largest, and fastest pulp moulding machines in the world. The 108 Inch Rotary Pulp Moulding Machine is designed for extremely large production volumes. For example, for a product the size and complexity of an egg carton, this machine can handle approximately 440 million units per year. Or if you need a large product, it will handle moulded fibre products up to 14 inches by 106.5 inches by 5 inches deep, producing about 85 of these per minute, or about 44 million of these large elements per year. Like all rotaries, this machine is extremely cost effective and environmentally friendly. There is no effluent, except the evaporation in drying, and even that is recovered as much as possible. If you need to press and print your products for the retail market, we can provide the best quality hot presses and printers in the world. In this configuration, you would need 10 hot presses and 7 printers to handle the volume.
Emery International Developments designs and manufactures pulp moulding machinery, moulding and transfer dies, and the printers for decorative printing on egg cartons. The pulp moulding machines are the finest in the world and have production capacities from conservative to unparalleled volumes. The fastest machines are fully automated and mould using a continuous rotary motion.
This is the machine for a moderate market with specialty items! The finest moderate sized pulp moulding machine in the world. The 48 Inch Rotary Pulp Moulding Machine is designed for moderate production volumes. For example, for a product the size and complexity of an egg carton, this machine can handle approximately 150 million units per year. Or if you need a large product, but in smallish quantities, it will handle moulded fibre products up to 14 inches by 46.5 inches by 5 inches deep, producing about 85 of these per minute, or about 44 million of these large elements per year, or less if the product is thicker than 1/16 inch.
Like all rotaries, this machine is extremely cost effective and environmentally friendly. There is no effluent, except the evaporation in drying, and even that is recovered as much as possible. If you need to hot press and print your products for the retail market, we can provide the best quality hot presses and printers in the world. In this configuration, you would need 4 hot presses and 2 printers to handle the volume.
It is the workhorse of the Emery pulp moulding machines and can make you a very competitive player in any market! It is the finest pulp moulding machine for a relatively small initial investment that pays off big time. The 54 Inch Rotary Pulp Moulding Machine is designed for large production volumes. For example, for a product the size and complexity of an egg carton, this machine can handle approximately 220 million units per year. Or if you need a large product, it will handle moulded fibre products up to 14 inches by 52.5 inches by 5 inches deep, producing about 85 of these per minute, or about 44 million of these large elements per year.
Like all rotaries, this machine is extremely cost effective and environmentally friendly. There is no effluent, except the evaporation in drying, and even that is recovered as much as possible. Cost effective. If you need to hot press and print your products for the retail market, we can provide the best quality hot presses and printers in the world. In this configuration, you would need 5 hot presses and 3 printers to handle the volume.
If you have a large, but not extreme market, the 67.5 rotary is a lower initial investment, but provides almost the same return on investment as the 108 rotary! The 67.5 Inch Rotary Pulp Moulding Machine is designed for large production volumes. For example, for a product the size and complexity of an egg carton, this machine can handle approximately 260 million units per year. Or if you need a large product, it will handle moulded fibre products up to 14 inches by 66 inches by 5 inches deep, producing about 85 of these per minute, or about 44 million of these large elements per year at 1/16 inch thick.
If the product is thicker, the machine will produce fewer products. Like all rotaries, this machine is extremely cost effective and environmentally friendly. There is no effluent, except the evaporation in drying, and even that is recovered as much as possible. If you need to press and print your products for the retail market, we can provide the best quality hot presses and printers in the world. In this configuration, you would need 6 hot presses and 3 printers to handle this volume.
We manufacture the finest, largest, and fastest pulp moulding machines in the world. The 108 Inch Rotary Pulp Moulding Machine is designed for extremely large production volumes. For example, for a product the size and complexity of an egg carton, this machine can handle approximately 440 million units per year. Or if you need a large product, it will handle moulded fibre products up to 14 inches by 106.5 inches by 5 inches deep, producing about 85 of these per minute, or about 44 million of these large elements per year.
Like all rotaries, this machine is extremely cost effective and environmentally friendly. There is no effluent, except the evaporation in drying, and even that is recovered as much as possible. If you need to press and print your products for the retail market, we can provide the best quality hot presses and printers in the world. In this configuration, you would need 10 hot presses and 7 printers to handle the volume.
RP4200 Pulp Moulding Machine
We have some amazing opportunities in an environmentally healthy business with a high return on your investment. Our other machines have various degrees of automation, and can be easily adapted to many uses. One up-and-coming use of moulded fibres is to provide support to delicate products, such as electronic components inside retail packaging. RP4200 Pulp Moulding Machine for Moulded Fibre Products You can package electronic components, retail products, and just about anything else with this very versatile and easy to maintain performer! Of all the pulp moulding machines in the world, the RP4200 is the most accurate, with specially designed maintenance features to allow easy access to all parts. This machine is designed for small to medium production volumes. For example, for a product the size and complexity and thickness of an egg carton, this machine can handle approximately 40 million units per year. Or if you need a large product, it will handle moulded fibre products of up to 15 inches by 66 inches by 5 inches deep, producing about 14 of these per minute, or about 120,000 of these large elements per year. This machine is effective and environmentally friendly. There is no effluent, except the evaporation in drying, and even that is recovered as much as possible. If you need to hot press and print your products for the retail market, we can provide the best quality hot presses and printers in the world. In this configuration, you would need 1 hot press and 1 printer to handle the volume.
We have some amazing opportunities in an environmentally healthy business with a high return on your investment. Our other machines have various degrees of automation, and can be easily adapted to many uses. One up-and-coming use of moulded fibres is to provide support to delicate products, such as electronic components inside retail packaging.
You can package electronic components, retail products, and just about anything else with this very versatile and easy to maintain performer! Of all the pulp moulding machines in the world, the RP4200 is the most accurate, with specially designed maintenance features to allow easy access to all parts. This machine is designed for small to medium production volumes. For example, for a product the size and complexity and thickness of an egg carton, this machine can handle approximately 40 million units per year. Or if you need a large product, it will handle moulded fibre products of up to 15 inches by 66 inches by 5 inches deep, producing about 14 of these per minute, or about 120,000 of these large elements per year.
This machine is effective and environmentally friendly. There is no effluent, except the evaporation in drying, and even that is recovered as much as possible. If you need to hot press and print your products for the retail market, we can provide the best quality hot presses and printers in the world. In this configuration, you would need 1 hot press and 1 printer to handle the volume.
Moulding Machines for Small Volume Production
The T1000 series of pulp moulding machines is specifically designed to fit the needs of the small manufacturer, whether it is for food products or electronic interior packaging. As all the wetted parts of the machine are built from stainless steel and because all the bearings, both static and moving, have automatic greasers, the T series all have very low maintenance and long life spans. A single pass dryer and its tray conveyor is another key factor in success. The dryer must be capable of removing water with minimal distortion to the product. This means that the only time a product changes position is after it is completely dry or after it leaves the hot presses to be printed. The final stage is counting, stacking, and bundling the products for delivery to customers. T1002 SFL54 Pulp Moulding Machine for Egg Cartons and Electronic Interior Packaging The small producer`s problem-solving machine! If you have trouble with reliability of supply for your packaging needs, consider this little machine. It is designed for small production volumes. For example, for a product the size, complexity, and thickness of an egg carton or electronic interior packaging, this machine can handle approximately 10 million units per year. Or if you need a large product, it will handle moulded fibre products up to 15 inches by 52.5 inches by 5 inches deep by 1/16 inch thick, producing about 5 of these per minute, or about 43,000 of these large elements per year. This machine is effective and environmentally friendly. There is no effluent, except the evaporation in drying, and even that is recovered as much as possible. If you need to hot press and print your products for the retail market, we can provide the best quality egg carton hot presses and printers in the world. In this configuration, you would need 1 hot press and 1 printer to handle the volume. T1002 SFL67.5 Pulp Moulding Machine for Moulded Fibre Products Another problem-solving machine for the small producer! If you have trouble with reliability of supply for your packaging needs, consider this little machine. It is designed for small production volumes. For example, for a product the size and complexity of an egg tray, this machine can handle approximately 13 million units per year. Or if you need a large product, it will handle moulded fibre products up to 15 inches by 66 inches by 5 inches deep by 1/16 inch thick, producing about 5 of these per minute, or about 43,000 of these large elements per year. This machine is effective and environmentally friendly. There is no effluent, except the evaporation in drying, and even that is recovered as much as possible. If you need to press and print your products for the retail market, we can provide the best quality hot presses and printers in the world. In this configuration, you would need 1 hot press and 1 printer to handle the volume.
The T1000 series of pulp moulding machines is specifically designed to fit the needs of the small manufacturer, whether it is for food products or electronic interior packaging.
As all the wetted parts of the machine are built from stainless steel and because all the bearings, both static and moving, have automatic greasers, the T series all have very low maintenance and long life spans.
A single pass dryer and its tray conveyor is another key factor in success. The dryer must be capable of removing water with minimal distortion to the product. This means that the only time a product changes position is after it is completely dry or after it leaves the hot presses to be printed. The final stage is counting, stacking, and bundling the products for delivery to customers.
The small producer`s problem-solving machine! If you have trouble with reliability of supply for your packaging needs, consider this little machine. It is designed for small production volumes. For example, for a product the size, complexity, and thickness of an egg carton or electronic interior packaging, this machine can handle approximately 10 million units per year. Or if you need a large product, it will handle moulded fibre products up to 15 inches by 52.5 inches by 5 inches deep by 1/16 inch thick, producing about 5 of these per minute, or about 43,000 of these large elements per year.
This machine is effective and environmentally friendly. There is no effluent, except the evaporation in drying, and even that is recovered as much as possible. If you need to hot press and print your products for the retail market, we can provide the best quality egg carton hot presses and printers in the world. In this configuration, you would need 1 hot press and 1 printer to handle the volume.
Another problem-solving machine for the small producer! If you have trouble with reliability of supply for your packaging needs, consider this little machine. It is designed for small production volumes. For example, for a product the size and complexity of an egg tray, this machine can handle approximately 13 million units per year. Or if you need a large product, it will handle moulded fibre products up to 15 inches by 66 inches by 5 inches deep by 1/16 inch thick, producing about 5 of these per minute, or about 43,000 of these large elements per year.
This machine is effective and environmentally friendly. There is no effluent, except the evaporation in drying, and even that is recovered as much as possible. If you need to press and print your products for the retail market, we can provide the best quality hot presses and printers in the world. In this configuration, you would need 1 hot press and 1 printer to handle the volume.
Moulding Machines for Electronic and Retail Components
T1003 SL67 Pulp Moulding Machine for Deep-Well Electronic Components You can produce deep-well electronic components, retail products, and just about anything else with this very versatile and easy to maintain performer! The most versatile pulp moulding machine in the world, with specially designed ability to handle depths up to 8 inches with steep walls. This machine is designed for small to medium production volumes. For example, for a product the size and complexity of an egg tray, this machine can handle approximately 20 million units per year. Or if you need a large product, it will handle moulded fibre products up to 15 inches by 66 inches by 8 inches deep by 1/16 inch thick, producing about 6 of these per minute, or about 36,000 of these large elements per year. This machine is effective and environmentally friendly. There is no effluent, except the evaporation in drying, and even that is recovered as much as possible. If you need to hot press and print your products for the retail market, we can provide the best quality hot presses and printers in the world. In this configuration, you would need 1 hot press and 1 printer to handle the volume. T1003 SLW67.5 Pulp Moulding Machine You can package electronic components, retail products, and just about anything else with this very versatile and easy to maintain performer! This machine is a specialty machine, designed to make extra space available for unusual sized products. The machine can handle medium production volumes. For example, for a product the size and complexity of an egg carton, this machine can handle approximately 40 million units per year. But, if you need a large product, it will handle moulded fibre products up to 32 inches by 66 inches by 8 inches deep by 1/16 inch thick, producing about 6 of these per minute, or about 36,000 of these large elements per year. This machine is effective and environmentally friendly. There is no effluent, except the evaporation in drying, and even that is recovered as much as possible. If you need to hot press and print your products for the retail market, we can provide the best quality hot presses and printers in the world. In this configuration, you would need 1 hot press and 1 printer to handle the volume.
You can produce deep-well electronic components, retail products, and just about anything else with this very versatile and easy to maintain performer! The most versatile pulp moulding machine in the world, with specially designed ability to handle depths up to 8 inches with steep walls. This machine is designed for small to medium production volumes. For example, for a product the size and complexity of an egg tray, this machine can handle approximately 20 million units per year. Or if you need a large product, it will handle moulded fibre products up to 15 inches by 66 inches by 8 inches deep by 1/16 inch thick, producing about 6 of these per minute, or about 36,000 of these large elements per year.
You can package electronic components, retail products, and just about anything else with this very versatile and easy to maintain performer! This machine is a specialty machine, designed to make extra space available for unusual sized products. The machine can handle medium production volumes.
For example, for a product the size and complexity of an egg carton, this machine can handle approximately 40 million units per year. But, if you need a large product, it will handle moulded fibre products up to 32 inches by 66 inches by 8 inches deep by 1/16 inch thick, producing about 6 of these per minute, or about 36,000 of these large elements per year.
Egg Carton Printers
Emery International Developments Limited is proud to introduce the new model Emery E10C Egg Carton Printing System. The long list of standard features built into this most reliable system is the result of many years experience in machine manufacture, as well as knowledgeable insights gained from plant superintendents, engineers, print managers, and printing press operators located at production facilities world wide. Our design efforts have been focused on producing a reliable system that is easy to operate. We believe our goals have been accomplished. Every feature of this system has been carefully scrutinized to develop what we feel is the most efficient and reliable system available. This robust equipment is built to last with low maintenance effort required. A high priority has been placed on operational safety with pinch point guarding and interlocked safety switches. Please take a moment to review the following compilation of features and benefits, and we think you will agree that this is the most intelligent egg carton printing system design available on the market. Emery E10C Egg Carton Colour Printer and Printing System Based on years of experience in the business of producing machinery to create moulded fibre products, Emery International Developments Limited has decided to embark on the design and development of the finest and fastest user-friendly printing machine in the world for egg cartons. Emery has teamed up with the most experienced moulded pulp printer experts in the world to ensure that the internationally recognized standards of excellence and versatility are built into this new printer. Designed from the bottom up, it will recognize the many important variables in both handling egg cartons and ensuring that the resulting printing meets the exacting standards that the retail industry requires in all the most modern marketing ideals. This printer can produce up to a total of 10 colours; 4 on the lid, 2 on each side of the lid, and 2 on the underside of the lid of an egg carton at high speed. The printing is brilliant. Because the printing can be shaded in fine gradations of colours, colour images can be used to market the eggs and producer, giving a new potential for farmers and wholesalers to promote their products. Our printer is unique in the marketplace as it features: True running registration during printing means no more blurry or misaligned colours. Variations in product thickness can be handled with assurance! One or more colours not in use? The print cylinder can swing away so it does not rotate: saves wear and tear -- also makes it easy to service. The product doesn`t de-nest well? Don`t worry, our direct drive de-nester can handle it! Other printers use timers to regulate the product feed -- not ours -- the product is placed directly in position, no matter what the speed. Changing product sizes -- don`t worry, it`s easy with the Emery E10C Colour Printer.
Emery International Developments Limited is proud to introduce the new model Emery E10C Egg Carton Printing System. The long list of standard features built into this most reliable system is the result of many years experience in machine manufacture, as well as knowledgeable insights gained from plant superintendents, engineers, print managers, and printing press operators located at production facilities world wide. Our design efforts have been focused on producing a reliable system that is easy to operate. We believe our goals have been accomplished.
Every feature of this system has been carefully scrutinized to develop what we feel is the most efficient and reliable system available. This robust equipment is built to last with low maintenance effort required. A high priority has been placed on operational safety with pinch point guarding and interlocked safety switches. Please take a moment to review the following compilation of features and benefits, and we think you will agree that this is the most intelligent egg carton printing system design available on the market.
Based on years of experience in the business of producing machinery to create moulded fibre products, Emery International Developments Limited has decided to embark on the design and development of the finest and fastest user-friendly printing machine in the world for egg cartons. Emery has teamed up with the most experienced moulded pulp printer experts in the world to ensure that the internationally recognized standards of excellence and versatility are built into this new printer. Designed from the bottom up, it will recognize the many important variables in both handling egg cartons and ensuring that the resulting printing meets the exacting standards that the retail industry requires in all the most modern marketing ideals.
This printer can produce up to a total of 10 colours; 4 on the lid, 2 on each side of the lid, and 2 on the underside of the lid of an egg carton at high speed. The printing is brilliant. Because the printing can be shaded in fine gradations of colours, colour images can be used to market the eggs and producer, giving a new potential for farmers and wholesalers to promote their products.
Our printer is unique in the marketplace as it features:
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