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ROHRER AG US

Flexible Blister Foil Packaging Machinery and Tools
Flexible Plastic Packaging Machine Products
Engineering, Production, Customer and Technology Services Offered



Semi Automatic Blister Packing Machines, Aluminum Blister Packaging Solutions, and High Pressure Cold Forming Technology


Rohrer AG, Werkzeug- und Maschinenbau (OEM-Toolmaking and machine manufacturing), was founded in 1962.

The core competencies of the company are in developing and manufacturing customized machines and tools for flexible foil applications. Our markets/customers are in the pharmaceutical and dairy industries as well as in closely related markets, which place high demands on their products.

Strengths of the Rohrer Company include its high degree of flexibility in project handling and innovate design, on-time delivery and fast customer service. We are aware that top performance can only be provided with continual further development of all company sectors. As a result, we invest continually in the training of our employees and in new technologies.

Motivation and the high level of skills of our employees, a pleasant working atmosphere and the most modern infrastructure provide the basis for ensuring the quality of our products and services. We are both fascinated by and enthusiastic about creating high-quality products and being a `solutions provider` for the diverse customer problems by employing the latest technology.

Our central location in Europe makes it possible to serve our customer reliably and quickly. In addition, our knowledgeable representatives provide excellent customer support worldwide.


Blister Packaging

Product Philosophy

The industry requires flexible machines adapted to their tasks to carry out developments and production optimally.

Rohrer builds application-specific solutions, which:

  • are easy to operate (i.e. for unskilled personnel)
  • fast to modify
  • enable exchange of tools between all machine types
  • provide high processing quality
  • comply with pharmaceutical standards and FDA  guidelines
  • require little maintenance

Modularity

Rohrer machines are designed modularly. As a result, machines can be adapted optimally to customer requirements and be upgraded with additional stations at any time after having been supplied.

Blister Machines

Our R machine series forms the basis for developing customized products and packaging from flexible sheets.

All products fulfill cGMP guidelines and can be qualified and validated easily.

The tool system is interchangeable between the different machine types and consequently ensures high utilization value.

The machines can be operated easily via touchscreen, and all tools are pluggable. Our products are made for users without special technical skills.

Blister Machine R 550

  • Packaging / products made of flexible foils with high demand on quality.
  • Table top blister machine for small batches and laboratory applications.
  • Development of plastic and aluminum blister packaging (stability and foil tests, market samples)
  • Clinical test sample (complex filling, small batches)
  • Development of products from flexible sheets (diagnosis, strips, soluble gel packaging, etc.)

Blister Machine R 750

  • Packaging / products made of flexible foils with high demands on quality
  • Semi-automatic blister machine with film transport and separate heating station. All process parameters are entered via the touchscreen and can be stored and/or printed as a batch report.
  • Development of plastic and aluminum blister packaging (stability and foil tests, market samples)
  • Clinical test sample (complex filling, small batches)
  • Development of products from flexible sheets (diagnosis, strips, soluble gel packaging, etc.)
  • Machine for automatic production of unfilled blister

Blister machine R 950 HF (High Flexibility)

  • Packaging made of flexible foils with high demand on quality
  • Modular and flexible blister line for fast and economic automatic production of medium size batches. Output based on format up to 120 blisters/min.
  • Decentralised servo drive concept, filling system manual or fully automatic.
  • Fully automatic packing of products in aluminum or plastic blisters under clean room conditions.

Filling Tables

R 100

The manual blister filling system R 1000 enables packing of products with multiple filling while safeguarded against mix-ups.  The R 1000 is composed of filling places, which can be arranged in rows of any quantity. Empty blister trays are inserted in blister take-up plates for filling and moved manually to the next filling place.  A specific product can be inserted manually at each filling place in accordance with a filling plan. Faulty inserting of products is prevented by place-specific filling templates. Our filling tables are GMP-conform and the processes can be validated.

Transdermo Machines

Rohrer builds customized plaster machines in the application area of developing and producing TTS reservoir and TTS matrix plaster as well as special plaster. The spectrum ranges from feasibility clarifications in laboratory dimensions to production of the machines.

Operation of all machines is kept very simple in line with Rohrer mechanical engineering philosophy. Users can learn to operate the machines and their processes quickly, for which only minimum technical skills are required.

The machines are designed modularly and consequently can upgraded with additional modules in line with customer requirements.

Development Transdermo Machines

R550 TTS

  • Development of trans-dermal patches
  • Machine for laboratory environments, available with different customised dosage systems
  • Development of transdermal systems (stability tests, sheet tests and marketing samples)
  • Clinical test sample production and small series

Production Patch Machines

Continually running or cycled machines for production of patch-systems. The machine concept enables production of matrix or reservoir patches. Easy to change format parts, attractive cost for format parts and a high degree of user and service friendliness are only few of the attributes of Rohrer transdermo machines. Patches for hormone- or thermo therapy, nicotine patches or products for local and temporary anaesthesia.

Cutting Tools


Forming Sealing Tools

Rohrer has been developing and producing essential components for form-fill-closing machines of all well-known manufacturers for more than 35 years.

Technology

The most modern 3D CAD technology as well as direct links to CNC production (CIM = Computer Integrated Manufacturing) ensure the highest degree of quality and precision with simultaneous maximum process mastery.

Innovation

The use of complex simulation programs and close collaboration with various universities result in intensive R&D operations. Oriented to the increasing demands of markets, our products are continually developed further with direct customer benefits as the focal point.


Blister Packaging Solutions

A staff of highly motivated specialists with long years of experience is ready to serve our customers with innovative and customized solutions to problems. The requirements and needs of our customers are our focal point. All entrepreneurial processes are organized in our ISO 9001 process management system. We comply with the cGMP guidelines of the FDA and all important international standards in our products. Our IT services ensure continuously that our employees have a high-performance computer network with all appropriate applications at their disposal.

Engineering Services

The Rohrer Company supports its customers in planning and project specifications as well as qualification and validation. The 3D CAD network solution from SoildWorks provides the basis for efficient engineering and good documentation of projects. A strong, motivated staff of engineers and technicians as well as uncomplicated paths for decision-making enable fast implementation of projects. A CAD/CAM interface ensures rapid data transfer to and from production.

Production Services

The Rohrer Company has modern production facilities and a staff of skilled employees, who have been familiar with the production processes for many years and have mastery of them. As toolmakers, we have substantial experience in the production of high-precision parts with restricted tolerances. We collaborate with various local manufacturing companies and consequently have access to additional resources and can increase our performance capacity substantially when required. Our production means are monitored continually in accordance with our ISO 9001 quality planning.

Customer Service

Friendly and competent contact persons are available in our after-sales department to help our customers at any time. They support product service worldwide. Our mechanics are skilled and ready to provide their best for our customers at any time. In collaboration with our partners on site, we provide our customers with reliable and fast product service. We are proud of the many satisfied customers of many years standing and our good reputation in the market.

Technologies at Rohrer AG

Competence in processing plastic and aluminum foils requires years of research and development. The lack of standardization and the great variety of foil materials present a great challenge to the industry involved.We have acquired our current know-how and the corresponding tools during many years of joint development with customers, industry partners and research centers. We shorten development times significantly thanks to our own computer simulation programs and ensure our customers a high degree of process reliability of our products.

Forming Technology - High Pressure Cold Forming

Simulationen- Simulation of cold-formed blisters

Sealing and Punching - Combined Sealing and Punching

Filling System- Blister Production

Punching Technologies- Pocket hole punching & Through-hole punching

PCC Technology- Pressure-Controlled Knife-Cutting


Sealing
 

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