Since the start of the company's operation, Toyo Jidoki Co., Ltd. (TYJ) has been an industry leader with its wide range of high-quality measuring, filling and packaging systems. TYJ put forward a variety of innovative ideas for the advancement of the food, beverage, health & beauty and pet food industries. The widespread use of pre-made pouches today was only made possible by their exclusive packaging technology, which enabled them to develop the World's First Rotary Fill / Seal Packaging Machinery.
Food Packaging inevitably needs to change with the times, and TYJ remains at the cutting-edge of packaging technology advances designed to meet the latest needs.
TYJ makes the best use of the advanced technologies it has accumulated over the years and pays special attention to the environment in the creating of unique products for a new era.
TOYO JIDOKI, the global standard in Fill / Seal Pouch Technology, utilizes either a Rotary Intermittent Motion or High-Speed Continuous Motion operating format that has been specifically developed for retort, liquid or beverage product applications.
Models are available in simplex (1- UP), duplex (2- UP) or high-speed continuous motion pouch handling configurations for single serve, multi-serving or large institutional sizes.
The world renowned TOYO JIDOKI design has been specifically engineered to efficiently fill and seal many types of retortable or liquid style pre-made Standup-Pouches.
Systems are also available to accommodate pre-made spouted pouches (corner or center mounted) or configured to economically perform "on-line" spout insertion.
We offer our assistance in configuring your complete system needs.
TOYO JIDOKI TL AX1 series of High-Speed "Continuous Motion" systems for Retort and Beverage Pouch Packaging:
The TL-AX1 provides production rates of up to 250 PPM, ideally suited for high volume production applications. Several Toyo Jidoki TL-AX systems have already been installed in North America.
- Fill & Seal (pre-made) Standup / Zipper or "Slider" Style Bags
- Compact Rotary Design
- Designed for High Output (up to 60 PPM) and Ease of Maintenance
- Sanitary USDA Stainless Steel Construction - Standard
- Rapid Pouch "width" Changeover via Central Adjustment
- Broad Size Range – Retail, Club, Food Service Sizes
- Perfect for Snacks, Frozen Food, Poultry, Meats, Pet Food, Confections, etc.
Model PMS or PMC "First Step" Systems
These unique semi-automatic systems offer an economical method of "getting started" in producing package product samples, test markets or an in-house pilot lab capability.
Semi-automatic systems are available to fill through top seal or pre-spouted pouches, offering a value added innovative approach to packaging beverages, condiments, health & beauty products, chemicals and detergents.
The SEAL-SCAN™ Model Pti-525 is a proprietary Airborne Ultrasonic System that produces OPTO-Acoustic and quantitative images of the heat seal. This reliably detects lack of seal integrity, delimitations, inclusions, channel voids and other common defects. The Pti-525 Seal-Scan™ offers images with exact location of the defects.
- Eliminates seal defects
- Reduces product recalls
- Quantitative seal analysis and improve process control
- eal Integrity analysis for the food, pharmaceutical and medical device industries.
- Inspection for laminated pouches made of foil or plastic.
ALLIEDFLEX® has partnered with a variety of system solution providers to bring various levels of automation and process control to your retort pouch packaging application.
From pouch packaging, product sterilization through the automatic loading and unloading of retort trays and on to final case packing we look forward to supporting your project with the expertise and commitment of our Pack & Process Technology Team.