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WECKERLE GMBH

About Us
Lipstick Filling Machine
Tube Filling Machines



Lipstick Filling Machine for Cosmetic Applications


We are the leading manufacturer of high-quality cosmetic stick filling and packaging lines (for lipsticks, lip balm sticks, lip liners, eye liners, slim- sticks, deodorant and glue sticks etc.) as well as high-speed tube filling and packaging machines. Furthermore, we produce machines for filling powder, crème powder, make-up, mascara, lip-gloss and nail polish etc. All our machines are adapted to the individual demands of your customers. We are a well established German family enterprise which was found over 30 years ago with subsidiaries in many countries such as Germany, Switzerland, USA, Brazil, France and Russia. Our first machine was a lipstick filling machine and during the time we developed and launched many further machines in premium quality. Our customers are well-known and famous global players of the cosmetic and pharmaceutical industry as well as of the food and office supply (stationary) industry world-wide.

MM180 Lipstick Filling Machine

- Output: Up to 3,600 pcs/h
- Operators: 1 to 2 persons
- Product: Any

Fully servo driven high quality lipstick filling and assembly machine with 180 interchangeable moulds (made to customer’s specification) carried in a rotary table for any hot poured cosmetic sticks (lip sticks, lip balm sticks, make-up sticks).

The moulds are heated / cooled by temperature controlled water circulation systems. Our MM180 lipstick filling machine could also be equipped with our new flexible assembly line FAL60, labelling machine, cartoner, and sleever. The main advantages of this brand new FAL60 module are its flexibility, modularity, and quick format change. This assembly line can also be used on hot filling and bottle filling machines.

MM180, New Technologies Features:

MM Filling Machines

Silicone mould, blow-out mould, and push-out mould with automatic change in the ejection unit. The machine is made for utmost flexibility; all three-mould technologies can be used in one moulding table. The mould change time is dramatically reduced because of the new quick exchange chamber system. The change time for the pomade ejection unit is reduced to zero by using the servo motor driven ejection unit. The machine allows producing pomades in a diameter range from 3 mm to 22 mm. With the multi transfer system back filling of lipsticks and filling of bottles can be done.

Automatic Mould Cleaning

Metallic mould cleaning time is dramatically reduced by installing the new Automatic Mould Cleaning system. The entire moulds are fully automatically cleaned during shade change.

MDS System

The MDS (Melting and Dosing System) provides efficient filling. The melted lipstick bulk directly flows out of the tank to the dosing pump. This provides short cleaning time and perfectly homogenous product for dosing. Product melting time is reduced because of stirring motion during melting from the very beginning.

The level detection allows having an automatic speed control. Depending on the product level the stirrer is automatically adapted to the required speed. Creating bubbles or separation during stirring is absolutely prevented.

The colour is changed by pressing a bottom on the HMI. Vessel and dosing pump is completely changed. Change time is less than 1 minute.
The system can be optionally equipped according to product needs for filling even special bulks.

All moulding parameters are archived in the machine control.
With the dockable tank system the vessel and the tank (including all controls) can be transferred as one unit on a cart to the bulk production area.

Temperature profiles display

With this new feature the moulding process becomes more transparent. The moulding temperature profile as it is on the mould is displayed on the HMI. So scale up from a MM060 to the MM180 production machine is dramatically supported. Bulk texture and its creation can be controlled much better.

Efficiency Recording System

This new tool records all start and stops of the machine including stop reason. With the graphical analysis the operator clearly sees where efficiency can be improved.

Servo Controllers Winding Systems

The new winding system provides utmost sensitivity to lipstick mechanism. The absolutely reduced inertia the servo controlled winding unit turns the godet in the defined end or defined in-between position.

Benefits of MM180

Flexibility due to:

  • Fully automatic double dosing station
  • Short bulk melting time
  • Process data management
  • Easy and quick mould change
  • Reduced number of format parts
  • Possible stick diameters - 6 to 22 mm
  • 3 different mould technologies integrated in one machine
    - Push-out moulds (slim line+ lip balm products)
    - Blow-out moulds (regular lipsticks)
    - Silicone moulds

Filling of Fragile Bulks due to:

  • Stirring speed automatically adjusted to actual tank volume
  • No product hose
  • Exhaust systems
  • High end temperature control systems
  • Condensation systems
  • Servo driven twin nozzles dosing pump (dosing volume adjustable from 2-8 ml) located directly underneath the tank (distance tank /dosing pump<150 mm).
  • Complete filling area covered, humidity controlled.

Reliability from the first day:

  • High output: 3.000 – 3.600 pcs/hour
  • Supply of complete lines: filling - component feeding - assembly - glazing - labelling - sleeving - coding - inspection - winding down – capping
  • Easy to operate
  • Improved energy consumption
  • Strong construction, minimal service necessary
  • Best services are guaranteed by skilled technicians - by teleservice.


Tube Filling Machine


HTF300 Tube Filling Machine


Lipstick Machinery W180CL


Lipstick Machinery MM180
 

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