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KORA-PACKMAT

About Us
Wrapping Machines
Applications
Friction Feeders
Suction Feeders
Complete Systems and Accessories



Film Wrapping Machines and Feeding Systems for Collation and Film Wrapping of Paper and Plastic Products


KORA-PACKMAT is a medium sized manufacturer of feeders, packaging machines and card personalization systems. We specialize in the collation and film wrapping of paper and plastic products. More than 110 highly qualified employees develop and produce machines and feeding systems distributed and installed globally.

Our customers are internationally leading companies in the following business sectors:

- Printing
- Paper
- Office products
- CD Manufacturing
- Card Manufacturing
- Telecommunication
- Pharmacy

Due to a well targeted market and product strategy the demand for our machinery and equipment is increasing constantly. As a system provider we solve packaging and automation tasks using innovative state of the art technology, this provides the customer with a cost effective, superior product wrapping and an increase in profitability.

The Field of Application for our Packaging Machines is sales and Presentation Packs  for:

- Greeting Cards, Labels
- Paper goods and flat office products
- Telephone Cards
- CD`s

The Field of Application for our Personalization Systems 

- Card Personalization

The Field of Application for our Feeders and Feeding Systems are:

- Printing and Paper
- Multimedia
- Pharmacy/Cosmetics
- Food/Non Food
- Others




Wrapping Machine

Feeding Systems

CardSeal 2 is the successor of the global best seller CardSeal, which has set standards in the card industry since its first introduction in 2000. Simplified controls and intelligent drive technology provide a maximum of operator friendliness.

Our high speed CardSeal 2 machines allow customers to pack CR80 format cards and leaflets of the same format such as prepaid phone cards, internet cards, loyalty cards, SIM cards.

Products can be wrapped either as single packs or as linked packs.

The 4-sided ultrasonic sealing system creates intricate patterns on the seals. These patterns, which can be generic or customized (e.g. with end customer name), provide maximum protection against fraud and can be used to add a helpful marketing feature to the package created.

CardSeal 2 machines have a modular design and can be linked to different types of over wrapping machines. Additional accessories can be integrated such as camera monitoring systems to provide a 100% quality control and labeling units to add information on the packages.

Click here for more information on CardSeal 2

VMC 105

A versatile machine for separating, counting and tight wrapping of small-sized products such as telephone cards, stationery, greeting cards, CDs and DVD boxes; this machine ensures the best presentation of your products and offers high flexibility.

VMC 105 H6:
- Product Dimensions: 85 x 55 mm - 240 x 140 mm
- Pack Height: Up to 6 mm

VMC 105 H30:
- Product Dimensions: 85 x 55 mm - 240 x 170 mm
- Pack Height: Up to 30 mm, shrink wrapping for packs higher than 12 mm

VMC 105 CD2:
- Product Dimensions: 85 x 55 mm - 240 x 170 mm
- Pack Height: Up to 30 mm, shrink wrapping for packs higher than 12 mm

VMC 105 GC:
- Product Dimensions: 120 x 75 mm - 240 x 170 mm
- Pack Height: Up to 12 mm
- Speed: Up to 100 packs/minute (depending on product and product dimensions) 
- Wrap Options: Single pack 
- Film: OPP, CPP, PE as single wound or centre folded film, shrink film 
- Options: overwrapping, thermal transfer printer, labelling

SonicSeal - A New Generation Machine for Economic and Secure Card Wrapping

Due to a compact machine design, state-of-the-art ultrasonic sealing technology and performance of up to 150 products/minute, the SonicSeal provides machine generation for wrapping of cards and brochures in the CR80 format. High level of operator friendliness and features are part of this attractive wrapping solution.

- Product Format: card: 85 x 54 mm (CR80)
- Pack Height: leaflet: 82 x 52 mm, +0/ -1.0 mm
- Speed: 1, 0 mm (max 2,5 mm) card + leaflet
- Film: up to150 products/minute
- Wrapping Type: 4 GP (PP) film, 35 µm thickness, flat film or folded film
- Sealing Process: single or linked packs
- Controls: four-sided ultra-sonic sealing
- Options: industry-PC with touch screen (Windows CE) customized sealing seam design stacking device with exit conveyor overwrapping - various styles integration of KÖRA-PACKMAT Card Monitoring Systems (CMS)

VMC 100 - Wrapping Machine for Telephone Cards

The VMC 100 is a wrapping machine for wrapping ISO cards and same sized booklets; it has set a new global standard for tightly wrapped, high quality packs with reliable seals.

If security is of major importance then our VMC 100 can be upgraded to a VMC 100S (S for security)

- Product Dimensions: 85 x 54 mm (CR80)
- Pack Height: VMC 100: up to 4 mm
- VMC 100S: up to 2.3 mm
- Speed: up to 120 packs/minute
- Film: VMC 100: 4 GP (PP) film, 25 µm
- VMC 100S: coated PP/PET film, 20 to 100 µm gauge
- Wrap Options: single pack or linked packs
- Sealing: thermal sealing
- Control: Siemens SIMATIC S7 PLC with OP17 operator panel
- Options: camera systems
- Overwrapping - various styles, thermal transfer printer, labelling

VMC 60/90 - Machine for Collating and Wrapping

This machine is specifically designed for wrapping flat products in the size range A6 to B4, such as paper sheets, index cards, labels, inserts for ring binders, greeting cards, envelopes and brochures.

- Product Dimensions: 105 x 148 mm - 225 x 315 mm
- Pack Height: VM 90 H6: up to 6mm
 VM 90 H30: up to 30mm, shrink wrapping for packs higher than 12 mm
 VM 90 GC: up to 6mm
- Speed: up to 80 packs/minute (depending on product and product dimensions)
- Film: OPP, CPP, PE as single wound or centre folded film, shrink film
- Options: overwrapping, thermal transfer printer, labelling

VFM 102 - Machine for Wrapping Greeting Cards

The VFM 102 produces a wallet wrap at a high speed of up to 110 cycles/minute without film trim.

The VFM 102 is specifically designed for wrapping of greeting cards and the machine can be integrated into a packaging line to provide feeding, collating, scoring, folding, labelling and banding.

- Product Dimensions: Standard: 180 x 140 mm - 300 x 240 mm
Special:    227 x 160 mm - 420 x 310 mm
- Pack Height: up to 2 mm
- Speed: up to 110 packs/minute (depending on product and product dimensions)
- Film: OPP single wound film in 25 to 35 μm gauge

Options Available:

- Card open, envelope on page 2 or 3
- Card open, envelope on page 4

VRM / BM Overwrapping and Banding Machines

These universal machines are ideal for wrapping or overwrapping dividers, index cards, envelopes, greeting cards, telephone cards and similar items.

VRM 25

- Speed: up to 30 packs/minute
- Dimensions, max.: 360 x 220 mm
- Dimensions, min.: 140 x 105 mm
- Pack Height: up to 40 mm
- Film: PP, PE Film, 30 μm gauge

VRM 30

- Speed: max. 28 products/minute
- Dimensions Max: special formats on request
- Dimensions, Min: 85 x 55 mm
- Pack height:  up to 30 mm, (specials up to 60 mm)

25 - VBM 50

A banding module that can be integrated into a line or it can be supplied as a stand-alone machine; for example linked with one or two LB-2 feeders, it can count and band post cards.

- Speed: 25-50 products/minute
- Dimensions, max.: 300 x 210 mm
- Dimensions, min.: 100 x 50 mm
- Pack height: up to 45 mm
- Film: BOPP/CPP, 15 - 30 μm gauge; PE, 30 - 60 μm gauge

Standard / Custom Designed Solution

Our machines are of modular design and our application and design engineers can combine standard modules if needed with custom design modules to provide solutions to most conceivable applications in wrapping flat products.


CardSeal2: High-Speed Wrapping Machine with State of the Art Ultra-Sonic Sealing Technology SonicSeal: Wrapping Machine for Economic and Secure Card Wrapping

Stationary

The VMC 105 and VM 60/90 are ideally suited for separating, counting and tight wrapping of small-sized products such as telephone cards, stationery, greeting cards, CDs and DVD boxes; this machine ensures the best presentation of your products and offers high flexibility.

For more information on the VMC 105 and VM 60/90 Click Here

Greeting Cards

The VFM 105, VFM 102, VM 60/90 are specifically designed for wrapping of greeting cards; the machine can be integrated into a packaging line to provide feeding, collating, scoring, folding, labelling and banding.

For more information on the VFM 105, VFM 102, and VM 60/90 Click Here

Telephone Cards

Our CardSeal, SonicSeal, and VMC 100 machines allow our customers to wrap ISO cards and ISO card sized booklets at high speeds. Examples of products in CR80 format are telephone cards, smart cards, internet cards, SIM cards for mobiles etc.

For more information on the CardSeal, SonicSeal, and VMC 100 Click Here

CD/Video/DVD

The VMC 105 is a versatile machine for separating, counting and tight wrapping of small sized products such as telephone cards, stationery, greeting cards, CDs and DVD boxes; this machine ensures the best presentation of your products and offers high flexibility.

For more information on the VMC 105 Click Here

Wrapping Options

- Re – Sealable
- Easy – Open Perforation
- Shrink Wrapping
- Security Closure
- Security Seal
- Euro Slot
- Labelling
- Coding
- Printed Film
- Hot Foil Printing




VMC- 105: For Separating, Counting and Tight Wrapping Of Small-Sized Products

VM 60/90 - For Collating and Wrapping

Friction Feeder - Functional principle 

The products to be separated, e.g. envelopes, phone cards, blanks, are inserted into the magazine as piles. The lowest product lies on the friction belt and is pulled from the pile through the friction force of the belt. The braking roller prevents the next product from being pulled out as well. The opening between belt and braking roller is set to the appropriate product height.

Highlights:

- Compact and robust design
- Self-sufficient unit incorporating a wear-resistant automatic drive and a microprocessor control
- High magazine capacity – can be filled during the feeding process
- PLC interface with external controls
- Easily adjustable to different products
- Easy to service
- Readily accessible and easy to operate
- Easy to integrate into other machines

LB - 2 Friction Feeder - Product Feeder for Paper Processing and Wrapping Machines

The KÖRA - PACKMAT LB-2 friction feeder is ideal for counting operations and allows you to feed almost any flat product. Depending on the format size, the feeding rate is 800 products/min. and more. Owing to its compact design, this friction feeder can be integrated into any type of production line. The particular feeder configuration is determined by the feeding process.

Design and Characteristic Features:

- Feeding width 250 mm standard
- Single or multi product feeding
- Exact air gap adjustment via micrometer screws
- Contra-rotating separating roll
- Light barrier for exact product position
- Product run-time monitoring for missing sheet detection
- Product magazine for loading is easily accessible
- Individually adjustable and tiltable stacking shoe
- Min. stack monitoring in the magazine
- Tiltable extended outfeed 150 mm
- Infinitely adjustable feeding speed
- Drive actuated via DC servo-motor

LLC Friction Feeder - Product Feeder for Paper Processing and Wrapping Machines

The KÖRA - PACKMAT LLC friction feeder is a simpler version of the LB-2 friction feeder. It is distinguished by a particularly favorable cost/performance ratio and was designed specifically for smaller feeding rates of up to 60 cycles/min depending on the format size, and for sheet material having a minimum weight of 80 g/m2, this makes it the ideal device for single-sheet feeding.

Design and Characteristic Features:

- Feeding width 350 mm standard
- Single product feeding
- Exact air gap adjustment via micrometer screws
- Light barrier for missing sheet detection
- Product run-time monitoring for double sheet detection
- Product magazine for loading is easily accessible
- Individually adjustable and tiltable stacking shoe
- Min. stack monitoring in the magazine
- Infinitely adjustable feeding speed
- Drive actuated via DC Motor

LHP Friction Feeder- Servo Friction Feeder LHP

KORA-PACKMAT`s LHP feeder is a friction feeder with servo drive that is especially suitable for precise feeding and affixing. Depending on the product format, the feeding rate is up to 1200 products/minute. Therefore this machine is the perfect feeder for the integration into feeding and affixing units and for precise feeding and positioning. Servo feeder for feeding and glueing machines, and for precise positioning of products onto carrier materials.

Design and Characteristic Features:

- Feeding width 250 mm standard
- Single or multi product feeding
- Feeding at the exact position and/or glueing of the products
- Exact air gap adjustment via micrometer screws
- Contra-rotating separating roll
- Light barrier for exact product position
- Product run-time monitoring for missing sheet detection
- Product magazine easily accessible for loading
- Individually adjustable and tiltable stacking shoe
- Min. stack monitoring in the magazine
- Infinitely adjustable feeding speed
- Highly dynamic drive via AC servo motor
- Extended outfeed with flat belt and knife edge for exact feeding

Universal Friction Feeder LLC 350 - Product Feeder for Paper Processing and Wrapping Machines

The KÖRA - PACKMAT universal friction feeder covers a wide range of different flat products (e.g. CD covers, manuals, video tapes). This feeder allows you to separate products up to a maximum product thickness of 30 mm.

Owing to the integrated suction chambers, even very thin products down to at least 80 g/m2 can be processed. Apart from this high flexibility, this universal friction feeder is also distinguished by achieving very high feeding rates.

Design and Characteristic Features:

- Feeding width 350 mm standard
- Single or counted product feeding
- Product separation by way of pusher with integrated friction rolls
- Exact air gap adjustment via micrometer screws
- Vacuum suction chamber with injector
- Light barrier for missing sheet detection
- Product run-time monitoring for double sheet detection
- Product magazine easily accessible for loading
- Individually adjustable and tiltable stacking shoe
- Min. stack monitoring in the magazine
- Extended outfeed 150 mm, with flat belt
- Infinitely adjustable feeding speed
- Drive actuated via DC motor




LB - 2 Friction Feeder for Single or Multi Product Feeding

Servo Friction Feeder LHP

Suction Feeder - Functional Principle

In the P&P suction feeder, the product at the front is pulled from the inclined lateral magazine via a lever mechanism using vacuum suction cups. Spring-loaded deflectors retain the subsequent products in the pile. This feeder is suitable for inherently rigid products having sensitive surfaces (data carriers) or covers in which no relative movement or friction may take place on the surface.

The suction wheel principle consists in slightly lifting the uppermost sheets onto an air cushion by means of laterally supplied blown air. The uppermost sheet is sucked at the sheet edge via a rotating vacuum drum and pulled out towards the front. This feeder is suitable in particular for thin products having sensitive surfaces or paper sheets of 40 g/m2 to 170 g/m2. The separated products are then placed on the outfeed conveyor unit, aligned and passed on to the further processing unit.

Highlights

- Compact and robust design
- Self-sufficient unit incorporating a wear-resistant automatic drive and a microprocessor control
- High magazine capacity – can be filled during the feeding process
- PLC interface with external controls
- Easily adjustable to different products
- Easy to service
- Readily accessible and easy to operate
- Easy to integrate into other machines

PP (Pick and Place Suction Feeder)- Product Feeder for CDs and CD Cards

The KÖRA-PACKMAT pick and place suction feeder is a special feeder for damage free feeding and positioning of CDs und CD cards. This module is suitable both as a single module and for integration into wrapping machines.

The pick and place suction feeder can be plugged in and connected to the wrapping machine and upon connecting the pick and place suction feeder, it receives the start signal directly from the PLC control of the wrapping machine and thus runs synchronously to the working cycle of the machine.

Design and Characteristic Features:

- Feeding width 85 to 140 mm
- Single or multi product feeding
- Damage-free feeding of CDs and CD cards and similar data carriers
- Operation as single module or in a system possible
- Product magazine for loading and monitoring is easily accessible
- Product in upright position, lateral picking position by vacuum suction unit
- Stacking length in the magazine to a maximum of 700 CDs (standard)
- Drive actuated via servo-motor
- Power supply 230V/ 50 Hz
- Generation of the vacuum by integrated injector
- Missing product detection by vacuum monitoring
- Protective shielding of the gripper arm by protective hood

PPV Suction Feeder- Product Feeder for CD`s, CD-Cards, Sachets, Tissues, Trays, Blisters and Similar Products

KÖRA-PACKMAT`s PPV feeder is a pick and place suction feeder used for damage-free feeding and positioning of CDs, CD-cards, sachets, tissues, blisters and similar products. The magazine can be exchanged during automation mode resulting in a continuous machine operation and hence is an ideal machine for continuous feeding of flat, uneven products.

Design and Operational Features:

- Feeding width from 85 mm up to 230 mm (max. format size DIN A5)
- Single or multi product feeding, max. 60 products/min.
- Damage-free feeding of CD`s, CD-cards etc.
- Data media and sachets, tissues, trial packs, blisters and other flat and irregular products
- Operation as stand-alone module or within a machine possible
- Easy filling and changing of the product magazine by transport mechanism
- Continuous running by changing the magazine during the automatic operation (non-stop)
- Horizontal product position, lift off by vacuum sucker
- Stacking height up to 700 mm in the magazine (standard)
- Supply voltage 400 V / 50 Hz
- Vacuum generated by integrated vacuum pump
- Missing product control by product light barrier
- Protective enclosure

TSA Drum Suction Feeder- For the Feeding Of Booklets and Brochures in Film Wrapping Machines

The KÖRA-PACKMAT drum suction feeder guarantees safe separation of stapled brochures or magazines, especially when the cover page is relatively thin. The products are separated by cam controlled flat belts and a vacuum suction unit. Due to double flat belt guidance, the exact guidance of the product is guaranteed making it the ideal machine for feeding of magazines and brochures.

Design and Characteristic Features:

- Product format up to max. 350 x 250 mm
- Product feeding from magazine or stream feeder band
- Product separation by means of cam controlled flat belts and vacuum suction unit
- Depositioning of the products by means of an extended outfeed with flat belt
- Feeding speed max. 200 cycles per minute (depending on the product)
- Feeding process monitoring via light barrier in the extended outfeed and immediate stop in case of incorrect feeding process
- Monitoring of stack magazine level
- Monitoring of stack magazine minimum stack
- Exact guidance of the products by means of double flat belt guidance
- Infinitely adjustable feeding speed, presetting by means of the wrapping machine master control
- Drive by AC gear motor
- Direct feeding of the products to the further processing machine
- Product-friendly

High - Performance Suction Wheel Feeder (HSW) - For Paper Processing and Wrapping Machines

The KÖRA-PACKMAT high-performance suction wheel feeder is a feeder with sheet pick-up from above. Simple, fast format adjustment and digital electronic sheet distance regulation. Feeds independent of paper thickness, antistatic alignment. Own air supply via vacuum pump. Antistatic brushes at the outfeed (counting), double-sheet control. The sheet pick-up from above ensures a safe separation of thin and surface-sensitive products. The magazine weight does not affect the separation and this allows a high degree of magazine loading.

Design and Characteristic Features:

- Format 300 x 210 mm (DIN A4) longitudinal/transversal
- Suction roll feeder, with sheet pick-up from above
- Simple and quick format adjustment
- Electronically controlled sheet distance regulation
- Feeding independent from paper thickness (max. 170 g/m²)
- Antistatic paper alignment
- Own air supply by pressure vacuum pump
- Single or multi product feeding
- Light barrier for missing sheet detection in the outfeed
- Product magazine for loading and monitoring is easily accessible
- Min. stack monitoring on stack table
- Drive actuated via spur geared motor / DC servo-motor
- Electronic Double sheet control




Pick and Place Suction Feeder

High- Performance Suction Wheel Feeder (HSW)

Complete Systems - Functional Principle

Apart from the individual devices, we also offer complete systems i.e. production lines, mounted on conveyor units, into which, for example, glueing and identification stations can be integrated. The units are designed and assembled by our Engineering Department as an integrated unit.

Feeding / Identification Unit – For Feeding and Labelling of Packing Material

Design and Characteristic Features:

- Feeding and labelling of packing material like e.g. folding cardboard boxes or diverse flat products
- Integration of various components like labelling unit, ink-jet-system, barcode readers,  drag mark detectors and others, barcode systems
- Base material supply via a feeder (inline or at an angle of 90° to the line)
- Continuously running flighted belt conveyor for the transport trough the test and marking stations
- Quickly running transfer belt for hand-over to the stacking module or following processing machine

Feeding and Affixing Module – For Positioned Bonding of Flat Products on Cardboard Bases

Design and Characteristic Features:

- Feeding, application of adhesive stripes with hot-melt dispenser and following feeding of the product and pressing against the cardboard base
- Integration of various components like labeling unit, ink-jet-systems, barcode-readers,
drag mark detectors and others, barcode systems
- Feeding of the cardboard bases via a feeder (Inline or at an angle of 90° to the line)
- Continuously running suction conveyor for the transport trough the hot-melt stations and dispensers
- Suction feeder for applying product like e.g. lotion samples, sachets, post cards, chip cards, booklets on the cardboard bases and alternative vacuum rotation feeder VRF for products with irregular surface
- Quickly running stream outfeed conveyor for hand-over to the stacking module or following processing machine 

Accessories

Apart from the standard designs, KORA-PACKMAT feeders can be fitted with certain additional equipment such as:

Outfeed Extension

Vertical Design: For the vertical feeding of products, in particular products that have to be fed upright.

Suction Feeder Design: Product guidance by suction and readily accessible for integrating identification or monitoring systems.

Magazining

Tandem, Triple and Quintuple Magazines:
For a high degree of magazine loading directly on the feeder. Plug-in change magazines. Processing order is programmable. Magazine change via linear unit.

Autoloader Conveyor:
Sheet-by-sheet placing of the products on the feed belt and deposition of the products in the feeder magazine. Designs in various lengths.

Autoloader Conveyor Equipped With 2 Or 4 Vertical Magazines
For a high degree of magazine loading with products. Automatic change to another magazine as soon as the level drops below the minimum. Magazine refilling by hand. Feeding takes places to the feeder magazine.

Further Components

- Outfeed extension
- Start light barrier

- Counting module
- Buffer rake for intermediate storage of counted piles
- Double-sheet control (mechanical, optical and ultrasound)
- Scoring machine for greeting cards
- Conveyor units
- Magazining
- Piling magazines
- Inclined belts,
etc.




Feeding / Identification Unit - For Feeding and Labelling of Packing Material

Feeding and Affixing Module - For Positioned Bonding of Flat Products on Cardboard Bases
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