PRODUCTION LINE
Line for Packing Pickles and Marinates
The line is destined for packaging all kinds of fish and vegetable (cucumbers, champignons, etc.) products in marinades. List of equipment comprising the complete line with brief description of operation and processes:
- Weighing Products and Putting Portions Onto the Upper Conveyer
- Rotary Table with Cup Magazine - for Loading Empty Cups
- Stand (1 Table) for Dosing Onion or Other Vegetal Additives
- Pre-Dosing Oil or Marinade:
- Gravity Feeder, Dose Adjustment Made by Time-Lag Switch
- Retaining System Stopping Jars or Cups on the Conveyer During Filling
- Probe System Steering The Feeding of Oil Or Marinade from the Feeder`s Tank
- Range f Dose 0, 02 - 0, 10 l
- Feeding Main Product Dose (with Additives) Product Portion is Taken from the Upper Conveyer and Manually inserted into the Cup or Jar
- Main Conveyer with Steering System Stations (1-5) is Situated along Two-Store Conveyer the Conveyer Consists of Four Lines
- Bottom Part Consists of Slat Conveyer, Divided into Three Sections with Railings
- Outside Rows are Carrying Jars or Cups Filled with Product, Destined to be Filled with Marinade
- At the Inner Section There are Transported Packages Pre-Filled with Marinade with Additives
- Upper Conveyer has Independent Speed Adjustment and is Destined for Transportation Weighed Portions of Product
- Post-Dosing Oil or Marinade: Feeder for Completion of Marinade. Range of Dose 0,2 - 0,8 l Probe System Steering the Feeding of Oil or Marinade from the Feeder`s Tank
- Bunging Machine
- Tightness Control System, Indicating and Eliminating Improperly Bunged Jars (Based Upon Indicating Cup`s Concavity)
- Jar Washer/Dryer - for Removing Dust and Impurities from the Outer Surface of the Package and Preparing for Sticking Labels. Washer is Equipped with Nozzles Encircling the Jar, which Enables to Remove the Grease Even Beneath the Cap
- Labelling Machine with Adjustable Labeller Position (for Vertical Applicators), Integrated with Slat Conveyer
- Ink-Jet Printer
- Semi-Automatic Wrapping Machine - for Wrapping the Trays with Shrinking Film Integrated with Shrink Tunnel and Roll Chute for Reception of Bulk Containers
Lines for Mixing and Packing Vegetable Salads with Cream or Mayonnaise
List of equipment with brief description of operation:
- Salad Mixer - for Mixing Ingredients
- Pneumatic Pump - for Pumping Salad from Mixer into the Feeder Tank
- Probe System Installed in Feeder Funnel for Steering Refill Process from the Feeder Tank
- Piping and Fittings between Items 1-3
- Main Steering Box with LCD Panel
- Conveyer of Length 3-4 M (According to Customer`s Demands)
- Feeder (Integrated With Conveyer) with Tank of Capacity ca. 50 l, Adjustable Dose Range 0, 3 - 2, 8 l
- Retaining System Stopping Jars or Cups on the Conveyer during Filling
- Chute for Reception of Containers
Additional Equipment:
- Cup Feeding Section (for Cups Adjusted for Filling Machines)
- Lid Filling Section - For Placing Lids onto Cups Moving Along the Conveyer
- Pressure Roll - For Pressing Lids down And Removing Air Surplus from the Cup
- Washing/Drying Machine - For Removing Dust and Impurities from the Outer Surface of the Package and Preparing For Sticking Labels
- Labelling Machine for Sticking Side and Top Labels (DS-E1 Type)
PROCESSING LINE
Cottage Cheese
Production process of curd cheese type `COTTAGE CHEESE` is based upon specific treatment of skimmed milk:
- Milk Proteins Coagulation Process, Carried Out by Means of Milk Acid, which is Obtained During Fermentation or Concurrent Action of Coagulation Enzyme and Milk Fermentation Bacteria
- Cutting Ready Curd to Form Grains of Proper Size
- Drying and Thermal Treatment of the Grains
- Whey Separation
- Rinsing the Grain with Ice Water
- After Water Separation Mixing with Cream
Technological line for production of curd cheese type `COTTAGE CHEESE` consists of:
- Cheese Making Tank of 5.000 Liters Capacity, with Tooling for Cutting the Curd, Mixing the Grains and Heating of Whey, with Pump, Temperature Control System, Steam Pressure Adjustment System and Cheese Cutters
- Creamer - Cheese and Cream Mixing Device also used for Drying the Grain
- Product Pumps - Membrane or Piston with Piping between Cheese Making Tank, Creamer and Filling and Sealing Machine
- CIP Connections
- Process Steering System with LCD Panel
- Filling and Sealing Machine
Ultra Filtration Line
The ultra filtration installations produced by our company has a number of applications in many technological processes of the diary industry. Most of all they are destined for protein concentration, milk standardisation for production of cheeses, production of fresh cheeses of different fat and total solids content inclusive of double fat cheese `Philadelphia` type, as well as for clarification and purification of cheese making brines and for purification of acid and vinegar solutions for fish industry.
According to customers demands and expected capacity the installations can operate in two different systems: batch or continuous.
System capacity determines on configuration - number of ultra filtration stages.
Each stage consists of following equipment:
- Set of Housings o Spiral Wound Membrane Modules
- Circulation Pump Made of Stainless Steel. Depending on the Viscosity of Medium to be treated we are Using Lobar or Centrifugal Pumps
- Pipe-In-Pipe Cooler for Keeping the Constant Temperature of Product with Temperature Sensor Installed
- Set o Manometers or Pressure Pick-Ups, Depending on the Automation of the Installation
- Electromagnetic Flow-Meters Installed at the Inlet and Outlet of Installation
- Set of Temperature Gauges
- Set of Valves and Couplings
- Stainless Main Frame
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According to Customer’s Demands the Operation of the System can be Inspected Electronically with Manual Control, or, after Development with Microprocessor Controller, Both Inspection and Control can be Fully Automated
- The Ultra Filtration Installation Consists also of the Following Modules:
- R/O Station
- CIP Station (only for Cleaning the UF Installation)
- Product Heating Station; Optionally Thermisation Station (Depending on a Branch and Product)
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