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WEILER ENGINEERING, INC.

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Blow/ Fill/ Seal Process
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Custom Packaging for Pharmaceutical and Healthcare Applications


Weiler Engineering, Inc. is America`s leading provider of aseptic custom packaging for pharmaceutical and healthcare applications. Continuous innovation and incorporation of the latest technological advances in equipment design and systems assure our customers of the highest level of quality in the production of sterile liquid products. Since 1959, Weiler has brought innovation in design, development, technology, validation and regulatory science to each project. We are committed to the highest standards of excellence and to further expanding our products and systems to enhance patient care.

Blow/Fill/Seal Systems for Sterile Process Development

Weiler Engineering, Inc.`s proprietary Blow/Fill/Seal System is the culmination of more than 40 years of innovation in machine design and sterile process development, producing the most advanced aseptic liquid packaging system available today. ASEP-TECH® Blow/Fill/Seal technology integrates blow molding, sterile filling and hermetic sealing in one continuous operation to produce aseptically manufactured products that are distinctive, more cost effective, and more reliable than any other method. We are committed to the development, enhancement, and scientific understanding of this advanced aseptic manufacturing technology. This level of commitment extends into the custom design of each Blow/Fill/Seal machine.

Comprehensive Product Development

We offer comprehensive product development, from container/closure concept to complete production tooling ready for your in-house manufacturing on ASEP-TECH Blow/Fill/Seal machinery. Our skilled craftsmen and designers can develop virtually any container mold through the use of sophisticated CAD/CAM technology and 3-D modeling. These design systems, when interfaced with the latest in CNC and EDM machinery, ensure fabrication of key components to precise tolerances.

Focus on Blow/Fill/Seal Technology

We continue to place a strong emphasis on the science of Blow/Fill/Seal technology as it relates to the optimization of machine design to enhance process capabilities relating to sterility assurance. These efforts are recognized by the worldwide regulatory community and will change the future of aseptic manufacturing. Weiler`s pro-active stance has positioned it prominently at the forefront of these developments. We are continually applying the results of our scientific research to the design of our next generation Blow/Fill/Seal machines, firmly setting the standards to the highest level of sterility assurance for aseptic technology.

The Asep-Tech® Model 628 Blow/Fill/Seal machine from Weiler Engineering, Inc. features a two-piece stepped base design for easy maintenance and convenient product discharge.  All existing Model 624 tooling (molds, fill systems, parison heads) can be used on the Model 628 machine, making it an attractive upgrade for current users.

The versatile Model 628 has the flexibility to produce sterile, liquid filled, tamper-evident containers ranging in size from 0.5mL up to 250mL, in full-scale production quantities.  Several other machine models are offered to fulfill higher output and/or larger container size requirements.

During the Achema exhibition in Frankfort, Germany from May 15 to 19, 2006, Weiler Engineering will be demonstrating the Model 628 machine tooled to produce 10mL ampoules at a rate of 4,500 units per hour. Additional tooling to produce a “family” of container sizes will be delivered to the customer with this machine.

The Model 628 comes complete with an integral product buffer tank designed to meet tight fill tolerances and all digital controls interfaced to a Data Acquisition System that features Wonderware® software.

Worldwide Sales, Support and Service

Every machine sale is supported worldwide. Dependable service, on-site training and complete recommended spare parts are included for you as part of the ASEP-TECH System package. Continuous, reliable, after-sale service support is an important part of our company`s profile. When you purchase an ASEP-TECH System, you invest in a partnership that includes product development, design engineering, validation, regulatory experience, and long-term support.


Aseptic Custom Packaging for Pharmaceutical and Healthcare Applications Aseptic Liquid Packaging Solution Provider
 

Industry IDS, Inc
The Adhesive and Sealant Council
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